Target Audience:
Owners of Ford Falcon AU Series vehicles seeking to perform maintenance, repairs, and diagnostics themselves or to better understand their vehicle's service requirements.
Value Proposition:
Provides factory-level repair and service information, offering significant cost savings compared to professional dealer services. Its comprehensive coverage across multiple trims and engines makes it a versatile resource.
Instructional Style:
Detailed illustrations, step-by-step written instructions, and diagrams ensure clarity and accuracy for complex procedures.
Information Source:
Represents factory manual content, directly used by experienced mechanics.
Models Covered:
Falcon, Futura, Fairmont, Fairmont Ghia, XR6, XR8, Fairlane, LTD
Engine Variants Covered:
All 6-Cylinder (6cyl) and V8 Engines
Estimated Page Count:
Detailed content; exact page count not specified but implied to be comprehensive given file size.
Manual Type:
Repair Service Manual
Content Focus:
Repair and Service Manual, providing in-depth technical information for maintenance and repair.
Powertrain:
Engine tune-up, starter system, charging system, cooling system, ignition, fuel and emission systems, clutch, automatic transmission, manual transmission, drive/tail shaft & universal joints, final drive.
Chassis:
Steering, front suspension & axle, rear suspension (beam axle), brake system, exhaust system, fuel tank & EFI fuel pump, wheels & tires.
Body And Interior:
Body, heating & air conditioning, automatic climate control, instruments, stereo systems & horn, body electronics, smart lock, lights & switches.
Wheels And Tires:
Specifications for wheel sizes, tire types, pressure recommendations, and wheel alignment procedures.
Cooling System:
Radiator, water pump, thermostat, hoses, cooling fans, and coolant specifications.
Ignition Fuel Emission:
Spark plugs, ignition coils/leads, fuel injectors, fuel pump, fuel pressure regulator, evaporative emission control (EVAP), oxygen sensors.
Maintenance:
Routine maintenance, service intervals, fluid checks and changes.
Repair And Diagnostics:
Diagnostic charts, troubleshooting (especially electrical), step-by-step repair procedures for all covered systems.
Electrical Troubleshooting:
Extensive coverage of electrical systems, including wiring diagrams, component locations, and systematic troubleshooting procedures for electrical faults.
Body And Trim Repair:
Covers exterior panel adjustments, interior trim removal and installation, and related hardware.
Depth Of Information:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics, covering detailed illustrations, diagrams, and step-by-step instructions.
Software Requirements:
Adobe Acrobat Reader (free download from Adobe website)
Compression Format:
ZIP (requires WinZip or WinRAR for extraction, free downloads available)
Operating Systems Compatibility:
Compatible with all Windows versions and all Mac versions.
Printability:
Printable pages, allowing users to print only necessary sections.
Binding Type:
N/A (Digital format)
Paper Type:
N/A (Digital format)
Engine Types Covered:
Various 6-cylinder (e.g., inline-6) and V8 engines utilized across the AU Falcon range, including performance variants.
Engine Families:
Includes procedures for OHV and OHC (Overhead Cam) inline-6 engines, and Windsor-based V8 engines (e.g., 4.0L I6, 4.9L V8, 5.0L V8).
Performance Details:
While specific HP/Torque figures vary by engine and trim, the manual covers all aspects of their operation, tuning, and repair.
Engine Management:
Information on engine control units (ECUs), sensors, and actuators related to engine performance and management.
Fuel System Coverage:
EFI (Electronic Fuel Injection) systems, fuel pumps, fuel tanks, and related components.
Emission Control:
Details on emission control systems, including catalytic converters, oxygen sensors, and EGR (Exhaust Gas Recirculation) if equipped.
Transmission Types:
Covers both automatic transmissions and manual transmissions specific to the AU Falcon models.
Transmission Variants:
Details for different automatic transmission models and manual gearbox options available during the AU series production.
Transmission Service:
Includes procedures for transmission fluid changes, adjustments, and repair of common issues.
Body Styles Covered:
Sedan, Wagon (often referred to as Utility or Station Wagon), and specific body styles for Fairmont, Fairlane, LTD, and XR variants.
Weight Specifications:
Information regarding curb weights, gross vehicle weight ratings (GVWR) for different models and configurations would be included.
Cargo Capacity:
Details relevant to sedan trunk capacity and wagon cargo volume.
Safety Features Coverage:
While specific crash test ratings are not typically in a service manual, it covers the mechanical and electrical systems that contribute to safety, such as brakes, steering, and airbags (if applicable).
Active Safety Systems:
Brake system diagnostics and repair, ABS (Anti-lock Braking System) troubleshooting, steering system repair.
Passive Safety Systems:
Procedures related to seatbelt mechanisms, airbag system diagnostics (excluding component replacement without specialized knowledge), and body integrity.
Audio Systems:
Details on factory stereo systems, speaker configurations, and potential troubleshooting for audio components.
Climate Control:
Detailed information on both manual HVAC (Heating, Ventilation, and Air Conditioning) and Automatic Climate Control (ACC) systems, including component testing and repair.
Advanced Systems:
Coverage for electronic systems such as ABS, and potentially early forms of traction control if fitted to specific XR variants.
Body Electronics:
Focus on Body Control Modules (BCM), smart lock systems, interior and exterior lighting controls, and instrument cluster functions.
Scheduled Maintenance:
Detailed recommendations for oil changes, filter replacements, fluid checks, belt inspections, and other routine maintenance tasks based on mileage or time.
Engine Oil:
Specific grades and capacities for engine oil (e.g., API classifications, viscosity grades like 5W-30, 10W-40) for both 6-cylinder and V8 engines.
Coolant:
Type and mixture ratio for engine coolant (e.g., ethylene glycol-based, correct color/specification).
Transmission Fluid:
Specific Automatic Transmission Fluid (ATF) type (e.g., Mercon V, Dexron III) and manual transmission gear oil specifications.
Brake Fluid:
Type of brake fluid required (e.g., DOT 3, DOT 4).
Power Steering Fluid:
Type of fluid for power steering systems.
Clutch Fluid:
Type of fluid for hydraulic clutch systems (if applicable).
Common Faults:
Troubleshooting guides address common issues like ignition system problems, transmission slipping, cooling system leaks, and electrical gremlins typical for this era of vehicle.
Typical Wear Items:
Guidance on replacing common wear items like spark plugs, ignition leads, filters, and brake pads.
Ford Australia:
The Falcon AU Series represents a significant chapter in Ford Australia's manufacturing history, being a locally designed and manufactured vehicle for the Australian market.
Series Development:
The AU Series was introduced in 1998, with subsequent Series II and Series III updates, each bringing styling, mechanical, and feature revisions. This manual covers these variations.
Trim Level Diversity:
Covers a broad spectrum of trims from the base Falcon to luxury Fairmont and Fairlane, and performance-oriented XR6 and XR8 models, each with unique features and specifications.
Manufacturing Era:
Production spanned from 1998 to 2002 for the AU series, with Series II and III continuing up to 2003.
