Engine:
All engine variants, including 1.25L Duratec, 1.4L Duratec, 1.6L Duratec, 1.4L TDCi, 1.6L TDCi
Transmission:
Manual transmissions (IB5, MTX75), Automatic transmissions (if applicable to these years/engines)
Drivetrain:
Front-wheel drive system, differentials, axles
Suspension:
Front suspension (MacPherson struts), Rear suspension (torsion beam axle), shocks, springs, bushings
Steering:
Power steering system (hydraulic/electric depending on specific model variant), steering rack, tie rods
Brakes:
Front disc brakes, Rear drum or disc brakes, ABS system, brake hydraulics, parking brake
Electrical System:
Battery, charging system (alternator), starting system, lighting, ignition system, fuse box diagrams, wiring schematics
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter, fuel lines
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant hoses, heater core
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes
Body And Chassis:
Body panels, doors, bumpers, hood, trunk, interior trim, glass, chassis components
HVAC:
Air conditioning system, heating system, ventilation, blower motor, controls
Restraints:
Airbag system, seat belts
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures
Body Electrical:
Power windows, central locking, mirrors, interior lighting, dashboard instruments, warning lights.
Engine Performance:
Engine diagnostics, ignition timing, fuel delivery, emissions control systems.
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Repair:
Engine repair, transmission overhaul, brake system repair, suspension component replacement, electrical component repair
Removal Installation:
Component removal and installation procedures for all major systems
Disassembly Assembly:
Detailed step-by-step procedures for disassembling and reassembling vehicle components
Adjustments:
Component adjustments, alignment procedures, settings
Troubleshooting Guides:
Comprehensive troubleshooting charts and diagnostic steps for various systems and fault conditions.
Depth:
Comprehensive, from basic maintenance to in-depth diagnostics and repair procedures
Detail Level:
Step-by-step instructions, pictorial diagrams, exploded views, photos, and detailed explanations
Special Tools:
Identification and usage instructions for special service tools
Specifications:
Torque values, measurement specifications, fluid capacities, wear limits
Pictorial Diagrams:
Richly illustrated with step-by-step procedures, exploded diagrams, and photographs to clarify complex operations.
Factory Specifications:
Includes critical factory specifications, allowable limits, and diagnostic data essential for accurate repairs.
Target User:
Mechanics and DIY enthusiasts seeking detailed repair guidance.
Oil Change Interval:
Typically every 12,500 miles (20,000 km) or 1 year, whichever comes first (refer to manual for exact specifications based on engine and driving conditions).
Timing Belt Replacement:
For petrol engines with timing belts, refer to manual for specific mileage/time interval (e.g., 100,000 miles or 10 years).
Engine Oil:
Ford recommends specific viscosity grades like 5W-30, 5W-40, or 0W-30 meeting ACEA A5/B5 or A1/B1 specifications (consult manual for exact engine requirements).
Coolant:
Ford Super Plus Premium Coolant (or equivalent) - typically a 50/50 mix of antifreeze and deionized water.
Brake Fluid:
DOT 4 Brake Fluid
Transmission Fluid Manual:
Ford WSD-M2C200-C (or equivalent GL-4 specification 75W-90 gear oil)
Common Problems:
Examples may include minor electrical gremlins, occasional clutch wear, exhaust system corrosion, and potential suspension bushing wear over time. Refer to the manual for specific diagnostic procedures.