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Ford FIGO B517 BODY Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Figo Chassis Code: B517 Generation Generation Code: First Generation (Global Mk6 Fiesta derived) Codes Body Repair Manual Code: Likely internal Ford designation for...
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Sku: 146056
Ford FIGO B517 BODY Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Figo
Chassis Code:
B517
Generation
Generation Code:
First Generation (Global Mk6 Fiesta derived)
Codes
Body Repair Manual Code:
Likely internal Ford designation for this specific manual type and model.
👋 Introduction
Market Position
Segment:
Subcompact hatchback/sedan, positioned as an affordable and practical vehicle.
Competitive Analysis
Key Competitors:
Hyundai i10, Maruti Suzuki Swift, Volkswagen Polo, Chevrolet Beat, Honda Brio.
Key Features
Design Philosophy:
Practicality, fuel efficiency, and value for money, often based on a platform shared with European models (derived from the global Fiesta).
Target User
User Benefit:
Enables owners and technicians to perform body repairs, saving costs and ensuring proper vehicle integrity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Body repair and structural integrity for the Ford Figo B517.
Page Count
Total Pages:
718
Manual Type
Type:
Body Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Structural Components:
Front and rear chassis, body panels (hood, doors, trunk, fenders), roof structure, pillars (A, B, C), floor pan, unibody construction.
Exterior Trim:
Bumpers, grille, exterior mirrors, door handles, weatherstripping, windshield wipers, antenna.
Glass And Seals:
Windshield, side glass, rear glass replacement, sealing procedures, gasket installation.
Interior Trim Panels:
Dashboard components, door panels, headliner, carpeting, seat removal and installation related to body access.
Painting And Finishing:
Surface preparation, primer application, paint mixing and application (general guidelines), clear coat, polishing.
Fasteners And Adhesives:
Types of fasteners (bolts, nuts, rivets, clips), adhesive bonding techniques, welding (spot welding, MIG welding) for body repair.
Corrosion Protection:
Underbody coatings, rust prevention methods, repair of corroded areas.
Safety Systems Related To Body:
Airbag module locations and handling (general precautions), seatbelt anchor points, impact absorption zones.
Procedures Included
Damage Assessment:
Guidelines for identifying structural damage, repair planning, and estimating.
Panel Replacement:
Step-by-step instructions for removing and installing exterior body panels.
Structural Repair:
Procedures for straightening frames, repairing structural members, and alignment specifications.
Welding And Joining:
Techniques and specifications for various joining methods used in body construction.
Adhesive Bonding:
Application and curing of structural adhesives for panel bonding.
Glass Replacement:
Detailed instructions for removing and installing automotive glass with appropriate sealants.
Paint Refinishing:
Preparation, priming, painting, and finishing techniques for achieving factory-quality results.
Alignment Procedures:
Body alignment specifications and measurement points after repairs.
Technical Depth
Depth:
Comprehensive, covering all aspects of collision repair from minor panel dings to major structural damage.
Target Audience:
Professional auto body technicians, collision repair shops, and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Reader Requirement:
Adobe PDF Reader
Zoom Functionality:
Yes
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital PDF (no physical binding)
Paper Type
Paper Type:
Not applicable (digital format)
Content Richness
Visuals:
Tons of pictures and diagrams
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Typically offered with 1.0L and 1.2L naturally aspirated petrol engines, and sometimes a 1.4L diesel engine, depending on the market and model year.
Performance
Power Output:
Varies by engine variant, generally in the range of 60-85 hp for petrol and 70-75 hp for diesel.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission.
Optional
Automatic Transmission:
Some markets may have offered an automatic transmission, likely a 4-speed unit, but the manual is more common for this chassis.
Features
Clutch Type:
Hydraulic clutch actuation.
📐 Dimensions
Exterior
Body Styles:
Hatchback (5-door) and Sedan (4-door).
Wheelbase:
Approximately 2450 mm (based on the platform)
Weights
Curb Weight:
Typically around 950-1050 kg, depending on body style and powertrain.
🛡️ Safety Features
Ratings
Global Ncap Rating:
Has received varying safety ratings, with some configurations achieving 4-star or 5-star ratings from Global NCAP (depending on test year and equipment).
Active Features
Braking System:
Front disc brakes, rear drum brakes. Available ABS with EBD on higher trims.
Passive Features
Airbags:
Driver and front passenger airbags are standard on most variants; side airbags and curtain airbags may be available on higher trims or specific markets.
Body Structure:
Designed with crumple zones and reinforced safety cage for occupant protection, which is the primary focus of this manual.
💡 Technology Features
Infotainment
Infotainment System:
Base models feature a basic audio system. Higher trims may include Ford's SYNC system with Bluetooth, USB connectivity, and voice control, depending on the model year and market.
Driver Assistance
Parking Aids:
Rear parking sensors and a reverse camera were optional or standard on higher trims.
Connectivity
Connectivity Features:
USB ports for charging and media playback, Bluetooth for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first (refer to specific market recommendations).
Air Filter Replacement:
Recommended every 20,000 km or as needed based on driving conditions.
Fluid Specifications
Engine Oil Type:
API SN/CF, ACEA A3/B4. Viscosity grade typically 5W-30 or 5W-40, depending on engine and climate (check manual).
Coolant Type:
Ford Super Plus Premium coolant or equivalent (ethylene glycol-based with advanced inhibitor package).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Body Wear:
Door hinge wear, trunk lid alignment, minor trim piece dislodging due to road vibrations, potential for door seal degradation in harsh climates.
Paint Durability:
Depending on the market and upkeep, paint may be susceptible to fading or minor chipping in areas with high UV exposure or abrasive conditions. Manual will guide on touch-up and repair.
📚 Vehicle History
Brand Heritage
Ford Small Cars:
Ford has a long history in the small car segment globally, with models like the Fiesta and Escort being foundational.
Model Evolution
Figo Origin:
The Ford Figo (B517) is based on the platform of the Ford Fiesta Mk6, adapted for emerging markets, particularly India, where it was first launched in 2010.
Production
Manufacturing Locations:
Primarily manufactured in India for various emerging markets, with potential production in other Ford facilities depending on regional demand.
Production Years
Model Lifespan:
First generation launched in 2010, with a facelift in 2015. Replaced by the second-generation Figo (based on Ka+) later.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved notable safety ratings in crash tests conducted by organizations like Global NCAP, indicating a focus on occupant safety for its segment.
Ratings
Value For Money:
Consistently praised for its value proposition, affordability, and practicality in the subcompact segment.
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