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Ford FIGO B517 BODY Repair Manual

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The Ford Figo, chassis code B517, represents a practical and value-oriented subcompact vehicle, available in both hatchback and sedan body styles. Derived from the global Ford Fiesta Mk6 platform, this...
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Ford FIGO B517 BODY Repair Manual
The Ford Figo, chassis code B517, represents a practical and value-oriented subcompact vehicle, available in both hatchback and sedan body styles. Derived from the global Ford Fiesta Mk6 platform, this model emphasizes practicality, fuel efficiency, and affordability, making it a competitive choice in its segment. Ford's engineering heritage in small cars is evident in the Figo's design, which prioritizes a robust structure and occupant safety, reflected in notable safety ratings achieved in various market tests. The vehicle typically features efficient naturally aspirated petrol engines and a 5-speed manual transmission, with some markets offering automatic options, all contributing to its reputation for dependable everyday transportation. This comprehensive Body Repair Manual, presented in English and spanning 718 pages, is designed to guide professional auto body technicians and advanced enthusiasts through all aspects of collision repair and structural integrity for the Ford Figo B517. It details procedures for damage assessment, panel replacement, structural straightening, welding, adhesive bonding, and glass replacement, supported by numerous diagrams and pictures. The manual also covers exterior and interior trim, painting, finishing, and corrosion protection, along with safety system considerations related to body structure. Its purpose is to ensure accurate and safe repairs, maintaining the vehicle's intended safety and aesthetic standards.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Figo
Chassis Code:
B517
Generation
Generation Code:
First Generation (Global Mk6 Fiesta derived)
Codes
Body Repair Manual Code:
Likely internal Ford designation for this specific manual type and model.
👋 Introduction
Market Position
Segment:
Subcompact hatchback/sedan, positioned as an affordable and practical vehicle.
Competitive Analysis
Key Competitors:
Hyundai i10, Maruti Suzuki Swift, Volkswagen Polo, Chevrolet Beat, Honda Brio.
Key Features
Design Philosophy:
Practicality, fuel efficiency, and value for money, often based on a platform shared with European models (derived from the global Fiesta).
Target User
User Benefit:
Enables owners and technicians to perform body repairs, saving costs and ensuring proper vehicle integrity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Body repair and structural integrity for the Ford Figo B517.
Page Count
Total Pages:
718
Manual Type
Type:
Body Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Structural Components:
Front and rear chassis, body panels (hood, doors, trunk, fenders), roof structure, pillars (A, B, C), floor pan, unibody construction.
Exterior Trim:
Bumpers, grille, exterior mirrors, door handles, weatherstripping, windshield wipers, antenna.
Glass And Seals:
Windshield, side glass, rear glass replacement, sealing procedures, gasket installation.
Interior Trim Panels:
Dashboard components, door panels, headliner, carpeting, seat removal and installation related to body access.
Painting And Finishing:
Surface preparation, primer application, paint mixing and application (general guidelines), clear coat, polishing.
Fasteners And Adhesives:
Types of fasteners (bolts, nuts, rivets, clips), adhesive bonding techniques, welding (spot welding, MIG welding) for body repair.
Corrosion Protection:
Underbody coatings, rust prevention methods, repair of corroded areas.
Safety Systems Related To Body:
Airbag module locations and handling (general precautions), seatbelt anchor points, impact absorption zones.
Procedures Included
Damage Assessment:
Guidelines for identifying structural damage, repair planning, and estimating.
Panel Replacement:
Step-by-step instructions for removing and installing exterior body panels.
Structural Repair:
Procedures for straightening frames, repairing structural members, and alignment specifications.
Welding And Joining:
Techniques and specifications for various joining methods used in body construction.
Adhesive Bonding:
Application and curing of structural adhesives for panel bonding.
Glass Replacement:
Detailed instructions for removing and installing automotive glass with appropriate sealants.
Paint Refinishing:
Preparation, priming, painting, and finishing techniques for achieving factory-quality results.
Alignment Procedures:
Body alignment specifications and measurement points after repairs.
Technical Depth
Depth:
Comprehensive, covering all aspects of collision repair from minor panel dings to major structural damage.
Target Audience:
Professional auto body technicians, collision repair shops, and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Reader Requirement:
Adobe PDF Reader
Zoom Functionality:
Yes
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital PDF (no physical binding)
Paper Type
Paper Type:
Not applicable (digital format)
Content Richness
Visuals:
Tons of pictures and diagrams
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Typically offered with 1.0L and 1.2L naturally aspirated petrol engines, and sometimes a 1.4L diesel engine, depending on the market and model year.
Performance
Power Output:
Varies by engine variant, generally in the range of 60-85 hp for petrol and 70-75 hp for diesel.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission.
Optional
Automatic Transmission:
Some markets may have offered an automatic transmission, likely a 4-speed unit, but the manual is more common for this chassis.
Features
Clutch Type:
Hydraulic clutch actuation.
📐 Dimensions
Exterior
Body Styles:
Hatchback (5-door) and Sedan (4-door).
Wheelbase:
Approximately 2450 mm (based on the platform)
Weights
Curb Weight:
Typically around 950-1050 kg, depending on body style and powertrain.
🛡️ Safety Features
Ratings
Global Ncap Rating:
Has received varying safety ratings, with some configurations achieving 4-star or 5-star ratings from Global NCAP (depending on test year and equipment).
Active Features
Braking System:
Front disc brakes, rear drum brakes. Available ABS with EBD on higher trims.
Passive Features
Airbags:
Driver and front passenger airbags are standard on most variants; side airbags and curtain airbags may be available on higher trims or specific markets.
Body Structure:
Designed with crumple zones and reinforced safety cage for occupant protection, which is the primary focus of this manual.
💡 Technology Features
Infotainment
Infotainment System:
Base models feature a basic audio system. Higher trims may include Ford's SYNC system with Bluetooth, USB connectivity, and voice control, depending on the model year and market.
Driver Assistance
Parking Aids:
Rear parking sensors and a reverse camera were optional or standard on higher trims.
Connectivity
Connectivity Features:
USB ports for charging and media playback, Bluetooth for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first (refer to specific market recommendations).
Air Filter Replacement:
Recommended every 20,000 km or as needed based on driving conditions.
Fluid Specifications
Engine Oil Type:
API SN/CF, ACEA A3/B4. Viscosity grade typically 5W-30 or 5W-40, depending on engine and climate (check manual).
Coolant Type:
Ford Super Plus Premium coolant or equivalent (ethylene glycol-based with advanced inhibitor package).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Body Wear:
Door hinge wear, trunk lid alignment, minor trim piece dislodging due to road vibrations, potential for door seal degradation in harsh climates.
Paint Durability:
Depending on the market and upkeep, paint may be susceptible to fading or minor chipping in areas with high UV exposure or abrasive conditions. Manual will guide on touch-up and repair.
📚 Vehicle History
Brand Heritage
Ford Small Cars:
Ford has a long history in the small car segment globally, with models like the Fiesta and Escort being foundational.
Model Evolution
Figo Origin:
The Ford Figo (B517) is based on the platform of the Ford Fiesta Mk6, adapted for emerging markets, particularly India, where it was first launched in 2010.
Production
Manufacturing Locations:
Primarily manufactured in India for various emerging markets, with potential production in other Ford facilities depending on regional demand.
Production Years
Model Lifespan:
First generation launched in 2010, with a facelift in 2015. Replaced by the second-generation Figo (based on Ka+) later.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved notable safety ratings in crash tests conducted by organizations like Global NCAP, indicating a focus on occupant safety for its segment.
Ratings
Value For Money:
Consistently praised for its value proposition, affordability, and practicality in the subcompact segment.
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