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2010 2011 2012 Ford FIGO Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Figo Model Years Covered: 2010, 2011, 2012 Codes Platform Code: Ford Global B3 platform (derived from Fiesta) 👋 Introduction Market Position Segment: Subcompact...
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2010 2011 2012 Ford FIGO Service Repair Manual2010 2011 2012 Ford FIGO Service Repair Manual2010 2011 2012 Ford FIGO Service Repair Manual2010 2011 2012 Ford FIGO Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Figo
Model Years Covered:
2010, 2011, 2012
Codes
Platform Code:
Ford Global B3 platform (derived from Fiesta)
👋 Introduction
Market Position
Segment:
Subcompact car, primarily targeted at emerging markets.
Competitive Analysis
Key Competitors:
Hyundai i10, Maruti Suzuki Swift, Volkswagen Polo, Chevrolet Beat.
Key Features
Design Philosophy:
Emphasized affordability, fuel efficiency, and practical design, leveraging Ford's global platforms.
Target Market:
First-time car buyers, budget-conscious consumers, urban commuters.
Cost Effectiveness:
Designed to offer Ford's reliability and features at a highly competitive price point.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Total Pages:
2512
Manual Type
Type:
Comprehensive Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF, ZIP
Operating System Compatibility:
Compatible with Windows (95, 98, ME, XP, Vista, 7), Linux, and macOS operating systems.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, lubrication system, cooling system, ignition system, exhaust system, engine management, emissions control.
Drivetrain Systems:
Manual transmission (MTX 75, IB5), clutch system, drive shafts, differentials, axles.
Chassis Systems:
Suspension (front McPherson strut, rear torsion beam), steering system (hydraulic power steering), braking system (front disc, rear drum), wheels and tires.
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, audio system, power windows, central locking, airbags, anti-lock braking system (ABS), engine control module (ECM) wiring, body control module (BCM) wiring.
Body Systems:
Body structure, exterior panels, doors, windows, interior trim, seats, HVAC system, safety restraints, paint and corrosion protection.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement.
Repair Procedures:
Engine overhaul, transmission repair, brake caliper and disc replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair.
Diagnostic Procedures:
Troubleshooting guides for common faults, diagnostic trouble codes (DTCs) interpretation, testing procedures for sensors and actuators.
Technical Specifications Data:
Torque specifications for fasteners, fluid capacities and types, diagnostic values, component dimensions and clearances.
Body And Paint Procedures:
Includes information on body repair, panel replacement, dent removal techniques, and corrosion protection measures.
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to major component overhauls and diagnostics. Suitable for professional technicians and experienced DIY enthusiasts.
Diagnostic Tools Usage:
Guidance on using diagnostic scan tools for reading and clearing fault codes, monitoring live data, and performing actuator tests.
Wiring Diagrams
Included Diagrams:
Comprehensive wiring diagrams are provided for all major electrical systems, including engine control, lighting, body electronics, and chassis systems.
📊 Manual Specifications
File Format
Digital Format Details:
Provided in PDF format for universal compatibility and ZIP archive for efficient download. Supports various operating systems including Windows (95/98/ME/XP/Vista/7), Linux, and macOS.
Searchability:
PDF format allows for text searching of keywords, facilitating quick access to specific information.
Print Quality
Readability:
High-resolution digital reproduction, ensuring clear text and diagrams for easy reading and printing.
Binding Type
Digital Access:
Instant download, no physical binding or shipping required.
Paper Type
Digital Medium:
Digital file format for viewing on electronic devices or printing as needed.
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.19L Duratec, Sigma 1.6L Duratec, 1.4L Duratorq (Diesel)
1.19L Duratec Details:
A three-cylinder petrol engine known for its fuel efficiency. Power output typically around 70-75 PS.
1.4L Duratorq Details:
A four-cylinder turbocharged diesel engine delivering robust torque and excellent fuel economy. Power output typically around 68-70 PS.
Performance
1.6L Duratec Power:
~100-105 PS (depending on market tune)
1.4L Duratorq Torque:
~160-170 Nm (depending on market tune)
Fuel System
Duratec Fuel Delivery:
Electronic Fuel Injection (EFI)
Duratorq Fuel Delivery:
Common Rail Direct Injection (CRDI)
Emissions
Emission Control:
Catalytic converter, Euro IV compliance (market dependent).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MTX 75 or IB5)
Optional
Automatic Transmission Availability:
Limited or not widely available in initial generations.
Features
Clutch Type:
Hydraulically actuated, dry single-plate clutch.
📐 Dimensions
Exterior
Body Styles:
Hatchback (5-door), Sedan (4-door)
Wheelbase:
Approximately 2450 mm
Weights
Curb Weight:
Approx. 1000 - 1150 kg (depending on engine and body style)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency; generally competitive for its segment during its production run.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) often available on higher trims.
Passive Features
Passive Safety Features:
Driver and front passenger airbags, seatbelt pretensioners, reinforced safety cell.
💡 Technology Features
Infotainment
Audio System Features:
Base models typically feature a basic radio with CD player and auxiliary input. Higher trims might offer USB connectivity, Bluetooth, and steering-mounted audio controls.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features typical for the segment and era; primarily ABS/EBD on higher trims.
Connectivity
Connectivity Options:
Auxiliary input jack for audio devices, USB port on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first (check specific market recommendations).
Air Filter Replacement:
Every 20,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Approximately every 40,000 km for standard spark plugs (check manual for specific type and interval).
Fluid Specifications
Engine Oil Type:
API SN/CF, ACEA A3/B4, SAE 5W-30 or 5W-40 (check manual for exact specification based on engine)
Coolant Type:
Ford Super Plus Premium coolant (or equivalent ethylene glycol-based coolant with Ford specification WSS-M97B44-D).
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 75W-80 (check manual for exact specification)
Power Steering Fluid:
Ford specification (typically Mercon V or equivalent synthetic ATF, check manual for specific type).
Known Issues
Common Issues Electrical:
Intermittent issues with power windows, central locking, or dashboard warning lights can sometimes occur due to connector corrosion or module faults.
Common Issues Mechanical:
Potential for clutch wear over time, particularly in heavy urban use. Some reports of suspension component wear (e.g., ball joints, bushings) in rough road conditions.
Common Issues Engine:
Diesel variant (Duratorq) might experience issues related to glow plugs or fuel injector clogging if poor quality fuel is used. Petrol variants generally robust but require timely servicing.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, a global automotive manufacturer with a long history of innovation and popular vehicle lines.
Model Evolution
Figo Development:
Developed on Ford's global B3 platform, sharing components with the European Ford Fiesta, adapted for emerging markets like India and South Africa.
Figo Facelift:
While this manual covers the initial generation (2010-2012), the Figo received facelifts in subsequent years, introducing updated styling and features.
Production
Manufacturing Location:
Primarily manufactured in India (Sanand, Gujarat) for various markets.
Launch Year:
2009 (in India)
🏆 Awards & Recognition
Recognitions
Market Awards:
Received several 'Car of the Year' and 'Budget Car of the Year' awards in India and other emerging markets upon its launch.
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