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Ford Five Hundred 500 Service Repair Manual 2005-2007

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🏷️ Basic Information Identification Make: Ford Model: Five Hundred / 500 Production Years Covered: 2005, 2006, 2007 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Target Audience: Do-it-yourselfers and...
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Type: Car
Vendor:
Ford
Sku: 532422
Tags: 2005 2006 2007 500 Car Cars Five Hundred Ford
Ford Five Hundred 500 Service Repair Manual 2005-2007
🏷️ Basic Information
Identification
Make:
Ford
Model:
Five Hundred / 500
Production Years Covered:
2005, 2006, 2007
Codes
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Value Proposition:
Inexpensive way to keep your vehicle working properly, save money on repairs
Competitive Analysis
Competitor Manuals:
Offers a complete, factory-level resource for all repair and maintenance needs
Key Features
Completeness:
Complete and intact, no missing/corrupt pages/sections
Usability:
Bookmarked and searchable for easy navigation
Accessibility:
Instant download, accessible on multiple devices
📋 Manual Details
Coverage Areas
Covered Models:
All Ford Five Hundred / 500 models
Covered Engines:
All engine variants
Page Count
Total Pages:
>3000
Manual Type
Type:
Complete Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Overhaul and rebuilding procedures, timing belt service, engine performance diagnostics, firing orders
Engine Performance:
Diagnosis and repair of engine performance issues, fuel system diagnostics
Transmission:
Removal and installation, in-car servicing
Brakes:
Brake servicing procedures, troubleshooting
Suspension Steering:
Front end alignment procedures and specifications, suspension component servicing
Electrical Electronics:
Complete wiring diagrams, computer diagnostic trouble codes, diagnostic trouble tree charts
HVAC:
Air conditioning service and capacities
Body Chassis:
Sunroof service, U-joint and CV-joint service procedures
Procedures Included
Maintenance:
Factory maintenance schedules and charts, routine service procedures
Diagnostics:
Troubleshooting and diagnostics, computer diagnostic codes, diagnostic trouble tree charts
Repair Rebuild:
Complete disassembly, engine overhaul and rebuilding, component repair procedures
Electrical Diagnostics:
Wiring schematics, troubleshooting electrical systems
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilding
Detail Level:
Step-by-step instructions, detailed illustrations, diagrams, hundreds of photos
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader, WinZip
Compatibility:
Windows, Mac, Linux OS, iPhone, iPad, Android
Print Quality
Quality:
High quality, searchable, bookmarked
Printing Capability:
Printable pages
Storage Options:
Save to hard-drive, burn to CD-ROM
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.0L Duratec 30 V6
Engine Displacement:
2976 cc (181.7 cu in)
Horsepower:
203 hp @ 6000 rpm (approx.)
Torque:
207 lb-ft @ 4000 rpm (approx.)
Performance
Engine Overhaul Coverage:
Detailed procedures for full engine rebuild
Timing Belt Coverage:
Specific replacement procedures and intervals
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Firing Order:
1-4-2-5-3-6
🔧 Transmission
Standard
Type:
Continuously Variable Transmission (CVT) - ZF Continuously Variable Transmission (ZF CFT350)
Optional
Type:
6-speed Automatic (for AWD models - Aisin AX6S)
Features
Cvt Service:
In-car servicing and fluid specifications for CVT
Automatic Service:
Removal and installation procedures for 6-speed automatic
📐 Dimensions
Exterior
Wheelbase:
112.7 inches (2863 mm)
Length:
199.7 inches (5072 mm)
Width:
74.3 inches (1887 mm)
Height:
58.4 inches (1483 mm)
Weights
Curb Weight:
Approximately 3,600 - 3,800 lbs (1633 - 1724 kg), varies by configuration
Gross Vehicle Weight Rating:
Varies by configuration, consult specific vehicle documentation or manual
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
5-Star (2005 Model Year)
NHTSA Frontal Crash Passenger:
5-Star (2005 Model Year)
IIHS Frontal Offset Score:
Good (2005 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System
Electronic Stability Control:
Available AdvanceTrac Electronic Stability Control
Passive Features
Airbags:
Front airbags, available side-impact airbags
Seatbelts:
Height-adjustable front seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, optional premium audio systems (e.g., Audiophile).
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assistance:
Available rear parking assist sensors.
Connectivity
Keyless Entry:
Standard keyless entry system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
5,000 miles (8,000 km) or 6 months, whichever comes first (refer to manual for specific driving conditions)
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection
Spark Plug Replacement:
Refer to manual; typically 100,000 miles for iridium plugs
Fluid Specifications
Engine Oil Type:
SAE 5W-20 API SN, ILSAC GF-5 certified (consult manual for exact specification)
Coolant Type:
Ford Premium Engine Coolant (Gold) or equivalent - ethylene glycol based, phosphate-free, OAT formulation (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Transmission Fluid Type Cvt:
MERCON LV ATF or equivalent (specific CVT fluid required, consult manual)
Transmission Fluid Type Auto:
MERCON LV ATF or equivalent (for 6-speed automatic)
Known Issues
Cvt Reliability:
Some models reported issues with CVT longevity and reliability, requiring specialized servicing.
Suspension Noise:
Potential for front suspension noises (e.g., struts, bushings) over time.
Power Steering Pump:
Occasional reports of power steering pump leaks or noise.
Door Lock Actuators:
Actuator failures on door locks can occur.
📚 Vehicle History
Brand Heritage
Brand:
Ford
Model Evolution
Introduction:
Introduced for the 2005 model year, replacing the Ford Crown Victoria/Grand Marquis in Ford's sedan lineup.
Platform Basis:
Based on the Volvo S80-derived Ford CD3 platform.
Design Philosophy:
Focused on comfort, spaciousness, and a more European driving feel compared to previous Ford large sedans.
Discontinuation:
Discontinued after the 2007 model year, replaced by the Ford Taurus (from the prior generation Taurus).
Production
Manufacturing Location:
Oakville Assembly Plant, Oakville, Ontario, Canada
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Named a Top Safety Pick by the IIHS for its excellent frontal crash test performance (2005).
Car And Driver:
Frequently cited for its comfortable ride and spacious interior in contemporary reviews.
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