Target Audience:
Do-it-yourselfers (DIYers) and experienced mechanics
Value Proposition:
Inexpensive way to keep vehicle working properly, comprehensive repair and service source
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings
Illustration Support:
Hundreds of photos, drawings, illustrations, enlarged insets
Navigation:
Numbered table of contents for quick information retrieval
Delivery:
Instant download upon purchase, no shipping delays
Model Coverage:
All Ford Five Hundred styles (SE, SEL, Limited)
Estimated Pages:
Hundreds (specific count not provided, but extensive)
Type:
Workshop Service Repair Manual (Official Factory)
Powertrain:
Engine, Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Body:
Exterior, Interior, Body Panels, Glass, Upholstery
Electrical:
Wiring Diagrams, Lighting, Audio System, HVAC Controls, Power Accessories
HVAC:
Heating, Ventilation, Air Conditioning Systems
Diagnostics:
Troubleshooting, DTC (Diagnostic Trouble Code) interpretation
Maintenance:
Scheduled maintenance, Fluid changes, Filter replacements, Inspections
Repair:
Engine mechanical repairs, Transmission overhaul, Brake component replacement, Suspension component replacement, Electrical component repair/replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues
Rebuild:
Detailed procedures for complete disassembly and reassembly of major components
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete component overhauls
Detail Level:
Step-by-step instructions with hundreds of photos, illustrations, and diagrams
Electrical Detail:
Detailed wiring diagrams, troubleshooting combined with electrical service procedures
Engine Type:
3.0L Duratec 30 V6
Horsepower:
203 hp @ 6000 rpm (approximate)
Torque:
207 lb-ft @ 4000 rpm (approximate)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Displacement:
3.0 Liters (3020 cc)
Valvetrain Configuration:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Transmission Type:
Continuously Variable Transmission (CVT) - Audi 01J variant
Optional Transmission:
6-speed Automatic (TR-60SN) - Available on AWD models later in production
Cvtsport Mode:
Yes (simulates stepped gears)
Cvt Fluid Type:
Mercon C/VTF (Continuously Variable Transmission Fluid) - Refer to manual for specific OEM part number
Length:
200.9 inches (approximate)
Width:
74.9 inches (approximate)
Height:
57.7 inches (approximate)
Wheelbase:
114.5 inches (approximate)
Curb Weight:
3,600 - 3,900 lbs (depending on configuration, approximate)
NHTSA Front Crash Test Rating:
Five Stars (for driver and passenger, 2006 model)
IIHS Top Safety Pick:
Yes (for 2006 model)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard (AdvanceTrac) from 2006 onwards
Airbags:
Front airbags, Front side-impact airbags, Side curtain airbags (optional/standard depending on trim/year)
Audio System:
Ford Premium Sound System, optional AM/FM/CD/MP3 player with Sirius Satellite Radio capability.
Climate Control:
Manual or Automatic Climate Control systems, depending on trim level.
Cruise Control:
Standard electronic cruise control.
Keyless Entry:
Standard or optional keyless entry system.
Oil Change Interval:
Every 5,000 miles or 6 months (severe duty) / 7,500 miles or 12 months (normal duty) - Check manual for exact recommendations.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed or every 20,000 miles.
Spark Plugs:
Replace at 100,000 miles (OEM recommended iridium plugs).
Engine Oil Type:
SAE 5W-20 (Synthetic blend or full synthetic recommended)
Engine Oil Capacity:
6.0 quarts (with filter)
Coolant Type:
Ford specified Orange Coolant (G) or equivalent - Typically a 50/50 mix of concentrated coolant and distilled water.
Power Steering Fluid Type:
Mercon V or Mercon LV (Check manual for specific application)
Transmission Issues:
Early CVT models can experience torque converter shudder or failure. Regular fluid changes are critical.
Suspension Wear:
Front suspension components (e.g., control arm bushings, sway bar links) may wear over time.
Powertrain Control Module Issues:
Some models may experience PCM-related issues or software glitches, often addressed by dealer updates.
Ford Sedan Lineage:
Succeeded models like the Ford Taurus and Crown Victoria, representing Ford's re-entry into the full-size sedan market with a modern platform.
First Generation:
The Ford Five Hundred was introduced for the 2005 model year as an all-new full-size sedan.
Facelift Refresh:
Received minor updates for 2006 and 2007, including the addition of standard Electronic Stability Control from 2006.
Assembly Location:
Chicago Assembly Plant, Illinois, USA
Production Years:
2004-2007 (sold as 2005-2007 models)
Successor Model:
Replaced by the Ford Taurus for the 2008 model year, incorporating styling and powertrain updates.
