🏷️ Basic Information

Make:

Ford

Model:

Five Hundred

Year Range:

2004-2007

Chassis Code:

DFW (Ford D3 platform)

👋 Introduction

Market Position:

The Ford Five Hundred was positioned as a full-size sedan offering spaciousness and comfort, competing in a segment that included vehicles like the Toyota Avalon, Buick Lucerne, and Chrysler 300. This service manual caters to owners and technicians seeking detailed, factory-level repair information for this specific model during its production run.

Competitive Analysis:

In its segment, the Ford Five Hundred aimed to provide a blend of American practicality and European-influenced design (due to its Volvo-derived platform). Serviceability is a key factor for owners of larger sedans, making a comprehensive factory workshop manual essential for maintaining these vehicles over the long term. This manual directly competes with other aftermarket repair guides by offering the authoritative OEM-level data.

Key Features:

Factory-level accuracy, extensive coverage of all major systems, high-resolution illustrations and diagrams, digital format for easy access and printing, compatibility across multiple operating systems.

📋 Manual Details

Models Covered:

Ford Five Hundred 2004, 2005, 2006, 2007

Page Count:

4000+

Manual Type:

Factory Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine general, Engine controls, Engine diagnostic methods, Intake, Fuel charging, Fuel system general, Fuel tank, EVAP, Emission control, Exhaust

Transmission Systems:

Auto Transmission 6 Speed, Auto Transmission Controls, Auto Transmission CVT, Transmission Cooling

Drivetrain Systems:

Driveline System, Axle Drive Shaft, Axle Front Drive, Driveshaft, Differential, Transfer Case

Suspension Steering Braking:

Suspension System General, Rear Suspension, Steering Column, Power Steering, Brake System General, Hydraulic Brakes, Power Brakes, Antilock Brakes, Front Disc Brakes, Rear Disc Brakes, Parking Brake

Electrical Systems:

Charging, Starter, Ignition, Fuses, Electrical Component Locator, Wiring

Body Exterior:

Front End Body, Bumpers, Exterior Trim, Mirrors, Sunroof, Doors Locks, Windows, Wiper Washer

Body Interior:

Interior Trim, Instrument Panel and Console, Instrument Cluster, Seats, Interior Lighting

HVAC And Accessories:

HVAC, HVAC General, Auxiliary HVAC, Cooling, Horns, Information and Entertainment, Cruise Control, Warning Devices

Wheels Tires:

Wheels Tires

Safety Systems:

Airbags

Maintenance Procedures:

ABC Basic Car Repair, Maintenance, Maintenance Light Reminder, Drive Belts

Diagnostic Procedures:

Engine Diagnostic Methods, Pinpoint Test, Mode 6

Repair Procedures:

All workshop procedures with step-by-step diagrams and instructions

Installation Procedures:

Implied for components and systems

Wiring Diagrams:

Includes detailed wiring diagrams essential for electrical troubleshooting and component repair.

Technical Depth:

Comprehensive, covering diagnostics, repair, maintenance, and component replacement. Suitable for professional technicians and advanced DIY enthusiasts.

Component Level Repair:

Covers repair and replacement of individual components within larger systems (e.g., specific brake caliper components, engine sensors).

📊 Manual Specifications

File Format:

PDF

Illustration Quality:

Hi Resolution illustrations, photos, and diagrams

Binding Type:

Digital (CD/Downloadable)

Paper Type:

N/A (Digital Format)

Operating Systems:

Compatible with ALL WINDOWS & MAC COMPUTERS (WINDOWS 10, WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.), Windows/Mac/Tablet/Phone Friendly, 32 / 64 bit

Usability:

Read and print pages directly from CD, or copy entire manual to hard drive. Searchable content within PDF.

Search Functionality:

PDF format allows for text searching of specific terms, procedures, or part numbers.

⚙️ Engine Specifications

Engine Type:

3.0L Duratec 30 V6

Horsepower:

203 hp @ 6000 rpm (for 2005-2007 models)

Torque:

207 lb-ft @ 4000 rpm (for 2005-2007 models)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Engine Family:

Duratec

Bore X Stroke:

89 mm x 80 mm

Compression Ratio:

10.0:1

Valvetrain:

DOHC, 4 valves per cylinder

🔧 Transmission

Transmission Type Standard:

6-speed Automatic (AX6N for FWD, AX6S for AWD)

Transmission Type Optional:

Continuously Variable Transmission (CVT) - 'IVT' (Intelligent Variable Transmission) on early models (2005-2006 FWD), later replaced by 6-speed auto.

Transmission Fluid Type:

MERCON V (for 6-speed automatic transmissions)

AWD System:

Available on select models, often paired with the 6-speed automatic transmission.

📐 Dimensions

Length:

200.4 inches (5090 mm)

Width:

76.5 inches (1943 mm)

Height:

58.4 inches (1483 mm)

Wheelbase:

114.1 inches (2898 mm)

Ground Clearance:

Approx. 5.0 inches (127 mm) (Varies slightly by configuration)

Curb Weight FWD:

approx. 3700-3800 lbs (1678-1724 kg)

Curb Weight AWD:

approx. 3900-4000 lbs (1769-1814 kg)

Trunk Volume:

21.2 cubic feet (599 liters)

🛡️ Safety Features

NHTSA Front Impact Driver:

5-Star (for 2005-2007 models)

NHTSA Front Impact Passenger:

5-Star (for 2005-2007 models)

IIHS Front Offset Score:

Good (for 2005-2007 models)

Active Safety Features:

Antilock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (AdvanceTrac on some models)

Passive Safety Features:

Front airbags, front side-impact airbags, available rear side-impact airbags, Safety Canopy (side curtain airbags), LATCH child seat anchors, front seatbelt pretensioners.

💡 Technology Features

Infotainment Systems:

Standard AM/FM stereo with CD player, optional premium audio systems, optional navigation system (late models).

Driver Assistance Features:

Cruise control, rear parking assist (optional).

Connectivity Features:

Basic, with auxiliary input for audio devices on some models.

🔧 Maintenance

Oil Change Interval:

5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions (refer to manual for specific recommendation).

Transmission Fluid Change Interval:

Every 30,000 to 60,000 miles (48,000 to 97,000 km) for the 6-speed automatic, CVT intervals vary significantly. Consult manual for precise recommendation.

Engine Coolant Change Interval:

Initial change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km).

Engine Oil Specification:

SAE 5W-20 (meeting Ford specification WSS-M2C153-H)

Brake Fluid Specification:

DOT 3 (meeting Ford specification WSS-M6C65-A1)

Power Steering Fluid:

MERCON V (meeting Ford specification WSS-M2C204-A)

Coolant Specification:

Ford Gold Coolant (meeting WSS-M97B51-A1)

Cvt Reliability:

Early models equipped with the CVT experienced some reliability concerns, leading Ford to phase it out in favor of the 6-speed automatic. The manual would detail troubleshooting and repair for both.

Suspension Noise:

Some owners reported occasional front suspension noises, often related to strut mounts or control arm bushings. Detailed diagnostic procedures in the manual are crucial for pinpointing these.

Cvt Fluid Level Checking:

Checking and maintaining the correct fluid level in the CVT can be complex; the manual will provide specific instructions and potential warnings.

Interior Rattles:

As with many vehicles, interior trim panels can develop rattles over time. The manual's sections on interior trim and panel removal are valuable for addressing these.

📚 Vehicle History

Brand Heritage:

Ford has a long history of producing large American sedans, dating back to models like the Crown Victoria and LTD. The Five Hundred represented a shift towards a more modern, globally-influenced design language, utilizing the versatile D3 platform developed in conjunction with Volvo.

Model Evolution:

The Ford Five Hundred was introduced for the 2005 model year. It was intended to replace the Ford Taurus. A significant refresh occurred for the 2008 model year, where it was renamed the Ford Taurus and received updated styling and a new powertrain (3.5L EcoBoost V6 option). The manual covers the initial production years of the Five Hundred.

Production Plant:

Chicago Assembly Plant, Illinois, USA

🏆 Awards & Recognition

Safety Awards:

Achieved 5-star safety ratings in NHTSA front crash tests.

IIHS Awards:

Earned Good ratings in IIHS front offset crash tests.