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Ford Flex 2013 to 2015 Factory Workshop Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Ford Model: Flex Years Covered: 2013, 2014, 2015 Codes Platform Code: D4 ๐Ÿ‘‹ Introduction Market Position Positioning: The Ford Flex is positioned as a distinctive,...
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Ford Flex 2013 to 2015 Factory Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Ford
Model:
Flex
Years Covered:
2013, 2014, 2015
Codes
Platform Code:
D4
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The Ford Flex is positioned as a distinctive, spacious, and versatile crossover SUV, appealing to families and individuals seeking a unique alternative to traditional SUVs and minivans.
Competitive Analysis
Competitors:
Competes with vehicles like the Chevrolet Traverse, Buick Enclave, and Mazda CX-9, offering a blend of SUV utility and wagon-like comfort.
Key Features
Design:
Unique 'long wagon' styling, spacious three-row seating, and a comfortable ride.
Manual Value:
Provides dealer-level diagnostic and repair information, empowering DIY enthusiasts and independent repair shops.
๐Ÿ“‹ Manual Details
Coverage Areas
All Systems:
Yes, comprehensive coverage of all mechanical, electrical, and body systems.
Page Count
Estimated Pages:
Extensive, typically over 2000 pages for a full factory service manual.
Manual Type
Type:
Factory Service Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF with index
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, component inspection, timing, cooling, lubrication, and more.
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, wiring diagrams, ECM diagnostics.
Emission Control:
EVAP system, PCV system, catalytic converter, emission sensors, diagnostics.
Fuel System:
Fuel pump, injectors, fuel pressure, fuel filter, tank service, fuel lines.
Clutch System:
Clutch operation, hydraulic system, clutch disc and pressure plate service (if applicable to specific transmissions).
Manual Transaxle:
Manual transmission overhaul, component replacement, fluid specifications, shift linkage.
Automatic Transaxle:
Automatic transmission overhaul, torque converter, valve body, solenoids, fluid service, electronic controls.
Driveshaft Axle:
Front and rear driveshafts, CV axles, universal joints, differential service.
Suspension System:
Front and rear suspension components, shock absorbers, struts, coil springs, control arms, wheel alignment specifications.
Steering System:
Power steering pump, rack and pinion, steering column, tie rod ends, steering angle sensor.
Restraint System:
Airbag system components, seat belts, SRS module, diagnostics and service procedures.
Brake System:
Brake pads, rotors, calipers, master cylinder, ABS system, parking brake, brake fluid specifications.
Body Interior Exterior:
Body panel removal/installation, door mechanisms, glass, trim, seals, body repair procedures.
Body Electrical:
Lighting systems, power windows, power locks, mirrors, interior electronics, wiring diagrams.
HVAC System:
Air conditioning system, heater core, blower motor, climate control module, refrigerant, diagnostics.
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and changes, tire rotation, spark plug replacement, belt replacement.
Troubleshooting:
Diagnostic procedures, common fault codes, symptom-based troubleshooting guides.
Repair:
Component removal, installation, adjustment, and rebuilding procedures for all covered systems.
Diagnostics:
Detailed diagnostic trees, scan tool usage, sensor testing, module programming.
Technical Depth
Depth:
Factory level, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content enabled by PDF indexing.
Compatibility:
Win95/98/ME/XP/vista/7/Linux/MAC
Print Quality
Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
โš™๏ธ Engine Specifications
Primary Engine
Engine 1:
3.5L Ti-VCT V6 (Naturally Aspirated)
Engine 1 Displacement:
3.5 Liters
Engine 1 Horsepower:
Approximately 287 hp @ 6500 rpm
Engine 1 Torque:
Approximately 254 lb-ft @ 4000 rpm
Optional Engine
Engine 2:
3.5L EcoBoost V6 (Twin-Turbocharged)
Engine 2 Displacement:
3.5 Liters
Engine 2 Horsepower:
Approximately 365 hp @ 5500 rpm
Engine 2 Torque:
Approximately 350 lb-ft @ 1500-5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane (Premium Recommended for EcoBoost for optimal performance)
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-Speed SelectShift Automatic Transmission
Optional
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
Features
Shift Logic:
SelectShift allows manual gear selection via steering wheel-mounted paddle shifters or the gear shifter.
Fluid Specifications
Atf Type:
MERCON LV Automatic Transmission Fluid (or equivalent specified in manual)
๐Ÿ“ Dimensions
Exterior
Length:
Approximately 201.8 inches
Width:
Approximately 78.2 inches
Height:
Approximately 67.8 inches
Wheelbase:
Approximately 117.9 inches
Cargo
Cargo Volume Behind 3Rd Row:
Approximately 20.0 cubic feet
Cargo Volume Behind 2Nd Row:
Approximately 43.2 cubic feet
Cargo Volume Behind 1St Row:
Approximately 83.2 cubic feet
Weights
Curb Weight FWD:
Approximately 4,568 lbs
Curb Weight AWD:
Approximately 4,778 lbs
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Overall Rating:
Generally good, often rated 5-star in frontal and side crash tests, 4-star in rollover.
Active Features
ABS:
Four-wheel Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS)
Electronic Stability Control:
Electronic Stability Control (ESC) with Roll Stability Control (RSC)
Passive Features
Airbags:
Front airbags, front-seat side airbags, Safety Canopyยฎ side-curtain airbags.
Seat Belts:
3-point safety belts in all seating positions, with pretensioners and load-limiting retractors for front seats.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Available with Ford's SYNCยฎ infotainment system, featuring voice-activated communication and entertainment. Higher trims may offer SYNC with MyFord Touchยฎ touchscreen interface.
Driver Assistance
Available Adas:
Adaptive Cruise Control, Blind Spot Information System (BLISยฎ), Cross-Traffic Alert, rearview camera, parking sensors.
Connectivity
Connectivity Features:
Bluetooth connectivity, USB ports, auxiliary audio input, SiriusXM Satellite Radio.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles or 6-12 months, depending on driving conditions and oil type (as indicated by the Intelligent Oil Life Monitor).
Transmission Fluid Change:
Recommended around 100,000 to 150,000 miles, or as per severe service schedule outlined in the manual.
Coolant Change:
Initial change at 100,000 miles, then every 50,000 miles thereafter for Ford's Gold Coolant.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend (meeting Ford Specification WSS-M2C946-A)
Engine Oil Capacity:
Approximately 5.5 quarts (5.2 liters) for the 3.5L V6, 6.5 quarts (6.2 liters) for the 3.5L EcoBoost.
Brake Fluid Type:
DOT 3 Motor Vehicle Brake Fluid
Known Issues
Common Problems:
Potential issues may include early wear on transmission solenoids, water pump leaks, and occasional throttle body concerns. Turbocharger issues are possible on EcoBoost models if maintenance is neglected.
Manual Utility For Issues:
The manual provides detailed diagnostic procedures and repair steps to address these and other potential issues.
๐Ÿ“š Vehicle History
Brand Heritage
Ford Heritage:
Ford Motor Company, a global automotive manufacturer with a long history of innovation and vehicle production since 1903.
Model Evolution
Flex Introduction:
The Ford Flex was introduced for the 2009 model year as a 2010 model, replacing the Ford Freestar minivan.
Generation Timeline:
First generation: 2009-2019. This manual covers the facelifted models from the 2013 model year onwards.
Production
Manufacturing Plant:
Oakville Assembly Plant, Oakville, Ontario, Canada
๐Ÿ† Awards & Recognition
Recognitions
Safety Awards:
Consistently received good safety ratings from the IIHS and NHTSA, contributing to its family-friendly appeal.
Ratings
Consumer Reports Ratings:
Ratings vary by model year and specific components, but the Flex generally scored well in ride comfort and interior space.
Certifications
Manual Certification:
Factory certified content, reflecting OEM standards for accuracy and completeness.
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