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2016 Ford Flex Service & Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Flex Year: 2016 Codes Platform: D4 (shared with Lincoln MKT) 👋 Introduction Market Position Segment: Full-size Crossover SUV Unique Selling Proposition: Distinctive styling,...
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2016 Ford Flex Service & Repair Manual2016 Ford Flex Service & Repair Manual2016 Ford Flex Service & Repair Manual2016 Ford Flex Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Year:
2016
Codes
Platform:
D4 (shared with Lincoln MKT)
👋 Introduction
Market Position
Segment:
Full-size Crossover SUV
Unique Selling Proposition:
Distinctive styling, three rows of seating, powerful engine options, and a comfortable ride.
Competitive Analysis
Key Competitors 2016:
Chevrolet Traverse, Buick Enclave, GMC Acadia, Dodge Durango, Toyota Highlander, Honda Pilot.
Key Features
Exterior Styling:
Unconventional, long, and somewhat boxy, with a distinctive front grille and available panoramic sunroof.
Interior Design:
Spacious and versatile, offering comfortable seating for up to seven passengers in three rows.
Target Audience:
Families seeking a stylish, comfortable, and practical vehicle with ample cargo and passenger space.
📋 Manual Details
Coverage Areas
Primary Coverage:
All 2016 Ford Flex models and configurations
Repair Scope:
A-Z comprehensive repair and maintenance
Page Count
Estimated Page Count:
Extensive, often exceeding 2000 pages for full factory service manuals.
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Accessibility:
Printable, searchable, zoomable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition, emissions, cooling, lubrication, exhaust, automatic transmission, transfer case, drive shafts, axles, differentials
Chassis:
Suspension (front and rear), steering, power steering, brake system (hydraulic and parking), wheels, tires
Electrical And Body:
Charging system, starting system, lighting, instrument cluster, gauges, audio/visual systems, HVAC, power accessories (windows, locks, mirrors), airbags (SRS), seat belts, cruise control, wiper/washer system, body panels, interior trim, exterior trim, glass
Electronics And Diagnostics:
Engine control module (ECM), transmission control module (TCM), body control module (BCM), multiplex communication (CAN bus), diagnostic trouble codes (DTCs), diagnostic procedures, wiring schematics
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Component testing, symptom-based troubleshooting, DTC interpretation, wiring diagram analysis
Repair And Rebuild:
Engine, transmission, suspension, steering, braking, electrical component replacement and overhaul
Special Procedures:
Component removal and installation, torquing specifications, calibration procedures
Technical Depth
Depth:
Factory-level detail, including step-by-step instructions, torque specifications, diagnostic flowcharts, wiring diagrams, and component removal/installation procedures.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all Windows and Mac operating systems
Print Quality
Printability:
All pages are printable, allowing for large-format printing of diagrams and sections.
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Medium:
N/A (Digital PDF format)
Software Requirements
Reader Requirement:
Adobe PDF Reader (free download)
Compression Requirement:
Winzip or equivalent (for initial download/extraction, if applicable)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.5L Ti-VCT V6
Engine Option 2:
2.7L EcoBoost V6 Twin-Turbo
Performance
3.5L V6 Horsepower:
287 hp @ 6,500 rpm
3.5L V6 Torque:
254 lb-ft @ 4,000 rpm
2.7L Ecoboost Horsepower:
325 hp @ 5,000 rpm
2.7L Ecoboost Torque:
375 lb-ft @ 2,750 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline, premium recommended for EcoBoost
Emissions
Emissions Control:
On-Board Diagnostics (OBD-II), catalytic converters, evaporative emission control system (EVAP).
🔧 Transmission
Standard
Transmission Type:
6-speed SelectShift Automatic Transmission
Optional
Drivetrain:
All-Wheel Drive (AWD) optional on all trims.
Features
Selectshift Functionality:
Manual shifting capability via steering wheel-mounted paddle shifters or gear selector.
📐 Dimensions
Exterior
Length:
Approx. 201.8 inches
Width Without Mirrors:
Approx. 78.2 inches
Height:
Approx. 66.1 inches
Wheelbase:
Approx. 117.9 inches
Interior
Passenger Volume:
Approx. 158.8 cubic feet
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20.0 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 43.2 cubic feet
Cargo Volume Behind 1St Row:
Approx. 83.2 cubic feet
Weights
Curb Weight:
Approx. 4,500 - 4,800 lbs (depending on configuration)
Towing Capacity:
Up to 5,000 lbs (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Overall Rating 2016:
5-Star Overall Safety Rating (for models equipped with specific safety features)
IIHS Top Safety Pick:
Likely received good ratings in various IIHS crashworthiness tests for its class.
Active Features
Electronic Stability Control:
Standard, includes traction control and roll stability control.
Anti Lock Brakes:
Standard ABS with Electronic Brake-force Distribution (EBD) and Brake Assist (BA).
Driver Assistance Options:
Available Blind Spot Information System (BLIS) with Cross-Traffic Alert, Adaptive Cruise Control, Forward Collision Warning, Lane Keeping System.
Passive Features
Airbag System:
Front airbags, front-seat side airbags, side-curtain airbags for all rows, driver's knee airbag.
Seat Belt System:
Pre-tensioning seat belts with load limiters, LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Infotainment System:
Available SYNC with MyFord Touch or the updated SYNC 3 system, featuring touchscreen interface, voice commands, Bluetooth connectivity, and USB ports.
Navigation:
Optional GPS navigation system.
Audio System:
Various audio system options, including premium Sony branded systems with 12 speakers.
Driver Assistance
Parking Assistance:
Available rearview camera, front and rear parking sensors, and Active Park Assist.
Adaptive Cruise Control:
Available system that adjusts vehicle speed to maintain a set distance from the vehicle ahead.
Connectivity
Usb Ports:
Standard USB ports for media playback and device charging.
Wifi Hotspot:
Not typically available for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months, depending on driving conditions and oil type used (refer to manual for specifics).
Tire Rotation:
Recommended every 7,500 miles to ensure even tire wear.
Transmission Fluid Change:
Check manual for specific intervals; typically not a scheduled replacement unless severe service is encountered or fluid is degraded.
Fluid Specifications
Engine Oil Type 3.5L:
SAE 5W-30 Synthetic Blend or Full Synthetic (Motorcraft or equivalent).
Engine Oil Type 2.7L Ecoboost:
SAE 5W-30 Full Synthetic (Motorcraft or equivalent).
Coolant Type:
Ford Premium Gold Coolant (VC-7B) or equivalent ethylene glycol-based coolant.
Transmission Fluid Type:
MERCON LV (for 6-speed automatic).
Known Issues
Common Complaints:
Potential for carbon buildup in EcoBoost engines, occasional transmission shifting issues, water pump leaks (especially on early models), and interior rattles.
Diagnostic Tip:
The manual's detailed diagnostic flowcharts are crucial for accurately identifying the root cause of electronic or mechanical faults.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company, a global automotive giant with over a century of innovation and production.
Model Evolution
Flex Introduction:
Introduced for the 2009 model year as a 2010 model.
2013 Facelift:
Received a significant styling refresh, including a new grille, updated interior, and revised suspension tuning.
Production
Production Location:
Oakville Assembly Plant, Ontario, Canada.
Production Years:
2009-2019.
🏆 Awards & Recognition
Recognitions
Safety Awards:
NHTSA 5-Star Safety Rating (as noted in safety section).
Family Vehicle Accolades:
Often cited for its family-friendly features and spaciousness by automotive publications.
Ratings
Fuel Economy Ratings AWD 3.5L:
EPA estimated 16 MPG city / 22 MPG highway.
Fuel Economy Ratings AWD 2.7L Ecoboost:
EPA estimated 17 MPG city / 23 MPG highway.
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