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Ford Focus 2012 to 2014 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Focus Generation Generation: Third Generation (Global C platform) Codes Chassis Code: Mk3 / CB5 👋 Introduction Market Position Segment: Compact Car / Small...
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Ford Focus 2012 to 2014 Factory Workshop Service Repair ManualFord Focus 2012 to 2014 Factory Workshop Service Repair ManualFord Focus 2012 to 2014 Factory Workshop Service Repair ManualFord Focus 2012 to 2014 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Focus
Generation
Generation:
Third Generation (Global C platform)
Codes
Chassis Code:
Mk3 / CB5
👋 Introduction
Market Position
Segment:
Compact Car / Small Family Car
Reputation:
Known for its engaging driving dynamics, efficient powertrains, and practical interior.
Competitive Analysis
Key Competitors:
Volkswagen Golf, Honda Civic, Toyota Corolla, Mazda3, Chevrolet Cruze, Hyundai Elantra.
Key Features
Driving Dynamics:
Precise steering, well-balanced chassis, and agile handling, particularly in ST variants.
Powertrain Options:
Diverse range including fuel-efficient naturally aspirated engines and powerful turbocharged EcoBoost units.
Technology Integration:
Available with SYNC infotainment system, advanced driver-assistance features (depending on trim/options).
📋 Manual Details
Coverage Areas
Vehicle Years:
2012, 2013, 2014
Engine Variants:
2.0L Duratec GDI (SZ-CD), 2.0L EcoBoost (SZ-TA), 1.6L Ti-VCT (DY-CD, ST models), 2.3L EcoBoost (ST models - North America, specific markets)
Transmission Variants:
5-speed Manual (MMT6), 6-speed Manual (MMT6), 6-speed PowerShift (DPS6 - Dual Clutch Automatic)
Body Styles:
Hatchback (3-door, 5-door), Sedan (4-door), Wagon/Estate (5-door)
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (2.0L Duratec GDI, 2.0L EcoBoost, 1.6L Ti-VCT, 2.3L EcoBoost), Fuel system, Exhaust system, Engine electricals, Ignition system, Cooling system, Lubrication system, Turbocharging systems, Variable Valve Timing (Ti-VCT), Emissions control systems, Transmission (Manual MMT6, PowerShift DPS6) overhaul, clutch, driveshafts, differentials.
Chassis:
Suspension (front struts, rear twist beam, multi-link on some variants), Steering (electric power assist - EPAS), Brakes (front discs, rear discs, ABS, EBD, ESP, EPB on certain models), Wheels and tires, Wheel alignment specifications.
Electrical:
Body control module (BCM), Powertrain control module (PCM), Integrated diagnostic system (IDS), Lighting systems (headlights, taillights, interior), Instrument cluster, Audio systems, Climate control systems, Power windows/locks/mirrors, Keyless entry, Alarm systems, Sensors (O2, MAP, Crankshaft, Camshaft, etc.), Fuses and relays, Wiring diagrams (complete schematics), Battery and charging system, Starter motor, Wiper and washer systems.
Body And Trim:
Exterior body panels, Interior trim panels, Bumpers, Doors, Hood, Trunk/Tailgate, Seats, Safety restraints (airbags, seatbelts), Glass and seals, Upholstery, Trim piece removal and installation.
Procedures Included
Maintenance:
Oil and filter changes, Air filter replacement, Spark plug replacement, Coolant flushes and replacement, Brake fluid flush, Transmission fluid changes (PowerShift and manual), Belt replacement, Wiper blade replacement, Cabin air filter replacement.
Repair:
Engine component replacement (e.g., head gasket, pistons, rings, valves, injectors, coils), Turbocharger repair/replacement, Transmission rebuild/replacement, Clutch service, Brake caliper and rotor replacement, Wheel bearing replacement, Strut and shock absorber replacement, Power steering pump/rack replacement, Radiator and cooling fan replacement, Alternator and starter motor replacement, ECU/PCM diagnosis and replacement, Airbag module replacement, HVAC system component repair.
Troubleshooting:
Diagnostic Trouble Codes (DTCs) interpretation, Symptoms-based diagnostics, Electrical system troubleshooting, Engine performance issues, Transmission performance issues, Driveability problems, Emissions-related issues, Noise diagnosis, HVAC system faults.
Specifications:
Torque specifications for all fasteners, Engine data (bore, stroke, compression ratio), Valve clearance specifications, Timing chain/belt tensioner procedures, Fluid capacities, Tire pressure specifications, Wheel alignment angles.
Technical Depth
Depth:
Comprehensive - covers routine maintenance to complete engine and transmission overhauls, advanced diagnostics, and electrical system tracing.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Readability:
High-resolution images, diagrams, and schematics suitable for printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
SZ-CD (2.0L Duratec GDI)
Engine Type:
Naturally Aspirated, Inline-4 Cylinder, Direct Injection
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
12.3:1
Performance
Horsepower:
160 hp @ 6500 rpm
Torque:
146 lb-ft @ 4450 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Direct Injection
Recommended Fuel:
87 Octane (91 recommended for optimal performance)
Engine Code
Engine Code Ecoboost:
SZ-TA (2.0L EcoBoost)
Engine Type Ecoboost
Engine Type:
Turbocharged, Inline-4 Cylinder, Direct Injection
Displacement Ecoboost
Displacement:
1998 cc (2.0 Liters)
Performance Ecoboost
Horsepower:
240 hp @ 5500 rpm
Torque:
270 lb-ft @ 2500-4500 rpm
Fuel System Ecoboost
Recommended Fuel:
91 Octane Minimum
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (MMT6) on base models
Optional
Optional Transmission:
6-speed PowerShift Automatic (DPS6) Dual Clutch Transmission
Optional 2
Optional Transmission 2:
6-speed Manual (MTEC65) on higher trims and ST models
Features
Powershift Features:
Dry clutch, automated shifting, available with paddle shifters on some trims.
Fluid Specifications
Powershift Fluid:
Specify Ford-approved DEXRON VI or equivalent (consult manual for exact part number and capacity).
Manual Fluid:
Specify Ford-approved manual transmission fluid (e.g., WSS-M2C200-D2) (consult manual for exact part number and capacity).
📐 Dimensions
Exterior
Length:
Approx. 4358-4571 mm (depending on body style)
Width:
Approx. 1823 mm (excluding mirrors)
Height:
Approx. 1497-1505 mm (depending on body style)
Wheelbase
Wheelbase:
Approx. 2647 mm
Cargo
Cargo Volume Hatchback:
Approx. 316-363 liters (rear seats up, depending on measurement)
Cargo Volume Sedan:
Approx. 420 liters
Weights
Curb Weight:
Approx. 1300-1450 kg (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rating 2012:
Overall: 5-Star (may vary by specific test parameters)
IIHS Rating 2012:
Good in most categories, Top Safety Pick for some configurations (check specific year/testing).
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Electronic Stability Control (ESC), Traction Control System (TCS), Emergency Brake Assist (EBA).
Active Features Optional
Optional Active Safety:
Torque Vectoring Control (TVC), Blind Spot Information System (BLIS), Lane Departure Warning (LDW), Lane Keep Assist (LKA), Active Park Assist.
Passive Features
Passive Safety:
Driver and front passenger airbags, Front side-impact airbags, Curtain airbags (front and rear), Pretensioner seatbelts, Whiplash Protection Seats.
💡 Technology Features
Infotainment
Infotainment System:
Available Ford SYNC system (versions 2.0 or 3.0 depending on model year and trim) with touchscreen interface, Bluetooth connectivity, voice commands, USB ports.
Audio Options:
Standard 4-speaker or 6-speaker audio, optional premium Sony audio systems.
Driver Assistance
Driver Assistance Features:
Rearview camera, parking sensors (front/rear), cruise control, automatic headlights, rain-sensing wipers, Blind Spot Information System (BLIS), Cross-Traffic Alert.
Connectivity
Connectivity Options:
SYNC AppLink for smartphone integration, MyFord Touch (on some early models), Wi-Fi hotspot capability (on later SYNC versions).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles (12,000 to 16,000 km) or 12 months, whichever comes first (synthetic oil recommended).
Air Filter Interval:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Interval:
100,000 miles (160,000 km) for iridium-tipped spark plugs.
Coolant Interval:
First change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km).
Fluid Specifications
Engine Oil Spec:
SAE 5W-20, meeting Ford Specification WSS-M2C945-A or WSS-M2C946-A (check manual for exact spec).
Engine Oil Capacity:
Approx. 4.5 to 5.0 liters (4.7 to 5.3 US quarts) for 2.0L engines (check manual).
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Common Issues:
PowerShift transmission 'shudder' or rough shifting (often related to clutch wear or software updates), Coolant intrusion/leaks (particularly on earlier 1.6L EcoBoost and some 2.0L variants), Ignition coil failure, Fuel injector issues (2.0L GDI), Suspension component wear (control arm bushings, tie rod ends), HVAC blower motor resistor failure, SYNC system glitches.
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford Motor Company, founded in 1903, has a long and storied history in automotive manufacturing, known for pioneering mass production techniques and iconic models like the Model T and Mustang.
Model Evolution
Focus Evolution:
The Focus has been a cornerstone of Ford's global product line since its introduction in 1998. The Mk3 generation (2011-2018) represented a significant shift to a global platform, emphasizing shared development and production across continents.
Production
Production Years:
Third generation (Mk3) produced from 2011 to 2018.
Manufacturing Locations:
Global C platform vehicles were produced in multiple plants worldwide, including Wayne, Michigan (USA); Valencia, Spain; Saarlouis, Germany; and Vsevolozhsk, Russia.
🏆 Awards & Recognition
Recognitions
Awards Received:
The Ford Focus has historically received numerous accolades, including being named 'Car of the Year' by various automotive publications in different markets for its respective generations. It was often praised for its driving dynamics and fuel efficiency.
Ratings
Fuel Economy Ratings:
EPA estimates varied widely by engine and transmission but generally offered competitive fuel economy in its class, with some EcoBoost models achieving over 30 MPG highway.
Certifications
Emissions Certifications:
Complies with EPA and CARB emissions standards for the respective model years.
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