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Ford Freestyle 2005 2006 2007 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Ford Model: Freestyle Years Covered: 2005, 2006, 2007 Codes Chassis Code: U253 Platform: Ford CD3 Platform 👋 Introduction Market Position Vehicle Segment: Mid-size Crossover Utility...
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Ford Freestyle 2005 2006 2007 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Freestyle
Years Covered:
2005, 2006, 2007
Codes
Chassis Code:
U253
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Crossover Utility Vehicle (CUV)
Target Audience:
Families seeking practicality, space, and all-weather capability in a car-like package
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Nissan Murano, Mazda CX-9 (later models), Chevrolet Equinox/Trailblazer
Key Features
Body Style:
Four-door Crossover with three rows of seating
Drivetrain Availability:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
Unique Selling Proposition:
Offered a spacious interior and a more car-like driving experience compared to traditional SUVs, often at a competitive price point.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
Digital (likely PDF)
Page Count:
Likely 2000+ pages (typical for comprehensive workshop manuals)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels & Tires
Electrical:
Wiring Diagrams, Lighting, Instruments, Power Accessories, Climate Control, Audio System, Safety Systems (Airbags, ABS)
Body:
Body Panels, Interior Trim, Exterior Trim, Doors, Glass, Seats
HVAC:
Heating, Ventilation, Air Conditioning Systems
Diagnostic Procedures:
Troubleshooting Guides, DTC (Diagnostic Trouble Code) Explanations and Resolutions
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Tire Rotations
Component Repair:
Engine Overhauls, Transmission Rebuilds, Brake Pad/Rotor Replacement, Suspension Component Replacement, Steering System Repairs
Electrical Diagnostics And Repair:
Component Testing, Wiring Harness Repair, Sensor Replacement
Bodywork And Collision Repair:
Panel Replacement, Dent Repair, Frame Straightening (if applicable)
Climate Control System Service:
Refrigerant Charging, Component Replacement (Compressor, Evaporator, Condenser)
Special Tool Usage:
Identification and application of Ford-specific tools
Technical Depth
Diagnostic Level:
Advanced (includes guided diagnostics, scan tool procedures, component testing)
Repair Complexity:
Comprehensive (covers everything from basic maintenance to complete engine and transmission overhauls)
Information Source:
Factory-authorized repair procedures and specifications
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format), potentially with bookmarking and search functionality
Print Quality
Printability:
High-resolution, printable pages for workshop use
Binding Type
Physical Format (If Applicable):
Not applicable for digital format; if printed, would likely be coil-bound or saddle-stitched for lay-flat use
Paper Type
Physical Format (If Applicable):
Not applicable for digital format; if printed, would be durable, coated paper suitable for shop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.0L Duratec 30 V6 (AJ-V6)
Engine Configuration:
60-degree V6, SOHC (Single Overhead Camshaft)
Displacement:
2967 cc (181 cubic inches)
Performance
Horsepower:
203 hp @ 6,000 rpm (approx.)
Torque:
207 lb-ft @ 4,000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Regular Unleaded Gasoline
Emissions System:
Catalytic Converter, On-Board Diagnostics (OBD-II)
🔧 Transmission
Standard
Transmission Type:
6-Speed Automatic (6F50)
Drivetrain:
FWD or AWD
Features
Transmission Fluid:
Mercon V (or equivalent)
Torque Converter:
Lock-up Torque Converter
📐 Dimensions
Exterior
Length:
193.1 inches (approx.)
Width:
73.0 inches (approx.)
Height:
67.7 inches (approx.)
Wheelbase:
112.9 inches (approx.)
Ground Clearance:
Approximately 7.0 inches
Interior
Passenger Capacity:
7 passengers (standard 3-row seating)
Cargo
Cargo Volume (Behind 1St Row):
Approximately 84.0 cubic feet
Cargo Volume (Behind 2Nd Row):
Approximately 40.0 cubic feet
Cargo Volume (Behind 3Rd Row):
Approximately 14.0 cubic feet
Weights
Curb Weight:
Approx. 4,000 - 4,300 lbs (depending on FWD/AWD)
Gross Vehicle Weight Rating (Gvwr):
Approx. 5,400 - 5,700 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Five Stars (Driver and Passenger)
NHTSA Side Impact Rating:
Five Stars (Front and Rear Passengers)
IIHS Frontal Offset Crash Test:
Good (likely for early models, check specific year reports)
Active Features
Braking System:
Four-wheel Anti-lock Braking System (ABS)
Traction Control:
Standard on AWD, optional or standard on FWD depending on trim
Electronic Stability Control:
AdvanceTrac (likely standard on later models or as an option)
Passive Features
Airbags:
Driver and front passenger airbags, side curtain airbags for all three rows
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for all seating positions
Latch System:
Lower Anchors and Tethers for CHildren in second and third row seats
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player; optional premium sound systems available
Navigation System:
Optional factory-installed navigation system available on higher trims
Driver Assistance
Cruise Control:
Standard cruise control system
Rear Parking Sensors:
Optional on some trims
Connectivity
Auxiliary Audio Input:
Optional on some models for connecting external audio devices
Power Outlets:
12V power outlets in the front console and cargo area
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or 6 months, or as indicated by the Intelligent Oil Life Monitor (IOLM)
Engine Air Filter:
Replace every 30,000 miles or as needed based on inspection
Cabin Air Filter:
Replace every 15,000 miles or annually
Transmission Fluid Service:
Inspect every 50,000 miles, replace every 100,000 miles or as per severe service schedule
Coolant Flush:
First flush at 100,000 miles, then every 50,000 miles thereafter (using Ford Gold coolant)
Spark Plugs:
Replace at 100,000 miles (using Motorcraft Platinum spark plugs)
Fluid Specifications
Engine Oil:
SAE 5W-20, meeting Ford specification WSS-M2C153-H
Transmission Fluid:
MERCON V Automatic Transmission Fluid
Brake Fluid:
DOT 3
Coolant:
Motorcraft Premium Engine Coolant (Gold color) - 50/50 mix with distilled water
Power Steering Fluid:
Power Steering Fluid (refer to manual for specific type, typically Mercon V or equivalent)
Known Issues
Transmission Issues:
Some reports of rough shifting, solenoid issues, or torque converter shudder with the 6F50 transmission, particularly if maintenance is neglected.
Cv Axle Boots:
Premature wear or tearing of front CV axle boots can lead to joint failure.
Catalytic Converter:
Potential for premature failure or clogging, especially with higher mileage or if engine issues are present.
Cooling System Leaks:
Water pump or hose leaks can occur over time, requiring prompt attention to prevent overheating.
Ignition Coils:
Individual ignition coils can fail, leading to misfires and rough running.
📚 Vehicle History
Brand Heritage
Ford'S Cuv Development:
The Freestyle was part of Ford's strategy to expand its crossover offerings, leveraging the Mazda-developed CD3 platform.
Model Evolution
Introduction Year:
Model year 2005
Successor:
The Ford Flex replaced the Freestyle for the 2009 model year.
Production
Manufacturing Plant:
Oakville Assembly Plant, Ontario, Canada
Production Run:
2004 (for 2005 MY) to 2007
🏆 Awards & Recognition
Recognitions
Family Vehicle Awards:
Ford Freestyle received positive mentions in various family vehicle roundups for its practicality and space during its production run.
Ratings
Overall Safety Ratings:
Consistent strong crash test performance from NHTSA earned it favorable safety ratings.
Certifications
Emissions Certifications:
Meets all applicable Federal and California emissions standards for its model years.
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