Vehicle Segment:
Mid-size Sedan
Target Audience For Manual:
DIY enthusiasts, independent repair shops, dealership technicians
Competitors 06 09:
Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Mazda6
Vehicle Platform:
Based on the Mazda GF platform shared with Mazda6
Manual Advantage:
Directly mirrors dealer-level repair information, ensuring accuracy and completeness for all service tasks.
Value Proposition:
Cost-effective alternative to dealership labor for complex repairs and routine maintenance.
Primary Coverage:
Repair and Service
Scope:
Comprehensive mechanical, electrical, and body repair
Estimated Page Count:
Likely exceeds 2,500 pages (typical for factory service manuals of this era)
Type:
Factory Service Workshop Manual
Features:
Searchable text, hyperlinked index
Operating Systems:
Windows 95/98/ME/XP/Vista/7, Linux, macOS
Powertrain:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System (manual), Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle
Chassis:
Suspension System, Steering System, Brake System
Body And Comfort:
Restraint System (Airbags, Seatbelts), Body (Interior and Exterior), Heating, Ventilation, Air Conditioning (HVAC)
Electrical:
Body Electrical System (lighting, power accessories, modules)
Maintenance:
Scheduled maintenance, oil changes, fluid checks and changes, filter replacements
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams, component testing
Repair Rebuild:
Engine mechanical component repair and overhaul (e.g., cylinder head, pistons), transmission repair and rebuilding, brake caliper and system service, suspension component replacement, steering rack repair
Body Work:
Panel removal and installation, interior trim repair, body sealant application
HVAC:
Refrigerant system service, component replacement (compressor, evaporator), blower motor service
Depth:
Factory-level, covering everything from basic adjustments to complete component overhauls
Detail Level:
Includes torque specifications, clearances, diagnostic procedures, wiring diagrams, and exploded views
๐ Manual Specifications
Searchability:
Yes, text-searchable
Quality:
High resolution, suitable for printing individual pages or sections
Binding:
Digital (N/A for physical binding)
Paper:
Digital (N/A for physical paper type)
โ๏ธ Engine Specifications
Engine Options:
2.3L I4 Duratec, 3.0L V6 Duratec
Engine Code 3 0L:
LA (Mazda AJ)
Hp 2 3L:
Approximately 160 hp @ 6250 rpm
Torque 2 3L:
Approximately 156 lb-ft @ 4250 rpm
Hp 3 0L:
Approximately 221 hp @ 6250 rpm
Torque 3 0L:
Approximately 200 lb-ft @ 4800 rpm
Fuel Delivery 2 3L:
Electronic Fuel Injection (EFI), Sequential Port Injection
Fuel Delivery 3 0L:
Electronic Fuel Injection (EFI), Sequential Port Injection
Recommended Fuel:
87 Octane Unleaded Gasoline
Configuration 2 3L:
Inline 4-cylinder, DOHC, 16 valves
Configuration 3 0L:
V-configuration, DOHC, 24 valves
Emission System Type:
Catalytic converter, O2 sensors, EGR system (V6)
NHTSA Front Driver 2006:
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(5-Star)
NHTSA Front Passenger 2006:
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(5-Star)
IIHS Front Offset 2006:
Good
IIHS Side Impact 2006:
Good
Standard Active Safety:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC)
Standard Passive Safety:
Front airbags, front side-impact airbags, Side Curtain Airbags (optional on some trims)
Infotainment Options:
Available Ford SYNCยฎ infotainment system (late 2007 onwards), premium audio systems (Sony branded), CD player, MP3 capability.
Driver Assistance Features:
Cruise control, available rear parking sensors, auto-dimming rearview mirror.
Connectivity Features:
Bluetooth connectivity with SYNCยฎ system, auxiliary audio input jack.
Oil Change Interval:
Every 7,500 miles or 6 months (synthetic blend recommended)
Tire Rotation Interval:
Every 7,500 miles
Engine Air Filter Replacement:
Every 30,000 miles or as needed
Cabin Air Filter Replacement:
Every 15,000 miles or as needed
Engine Oil Spec 2 3L:
SAE 5W-20, API SN or higher
Engine Oil Spec 3 0L:
SAE 5W-20, API SN or higher
Coolant Type:
Ford Premium Engine Coolant (Gold) or equivalent (e.g., Motorcraft Gold)
Common Issues Transmissions:
Rough shifting or slipping in the 5-speed automatic (AX4N) can occur due to internal wear or solenoid issues. The 6-speed automatic (6F50) can also experience shifting problems.
Common Issues Powertrain:
Variable valve timing (VVT) system issues on the 2.3L engine can lead to rough idle and reduced performance. The V6 engine can sometimes experience oil leaks from the front crankshaft seal.
Common Issues Suspension Steering:
Worn front suspension components (ball joints, tie rod ends) can lead to clunking noises and steering looseness. Power steering fluid leaks may also occur.
Common Issues Electrical:
Faulty door lock actuators, window regulators, and occasional issues with the infotainment system are reported.
Ford Segment History:
Ford has a long history of producing reliable and popular sedans, including models like the Taurus and Tempo.
Fusion Introduction:
The Fusion was introduced for the 2006 model year as a replacement for the Ford Taurus, aiming to capture market share in the competitive mid-size sedan segment.
Platform Sharing:
Based on the CD3 platform, which was developed with Mazda, resulting in a more European-influenced driving dynamic compared to previous Ford sedans.
Assembly Location:
Flat Rock, Michigan, USA
๐ Awards & Recognition
IIHS Top Safety Pick:
Awarded 'Top Safety Pick' by the Insurance Institute for Highway Safety (IIHS) for multiple years within this generation.
Consumer Reports Ratings:
Generally received good to excellent ratings for predicted reliability and owner satisfaction by publications like Consumer Reports for certain model years.
