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2012 Ford Fusion Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2012 Codes Vin Decoder Note: Standard 17-character VIN system applicable. Generation Generation Code: First Generation (CD346) Generation Years: 2006-2012 👋 Introduction...
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🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion
Year:
2012
Codes
Vin Decoder Note:
Standard 17-character VIN system applicable.
Generation
Generation Code:
First Generation (CD346)
Generation Years:
2006-2012
👋 Introduction
Market Position
Positioning:
A comprehensive digital service and repair solution for owners and independent repair facilities seeking factory-accurate information.
Competitive Analysis
Advantage Over Print:
Offers greater convenience, searchability, and up-to-date information compared to traditional printed manuals.
Key Features
Ease Of Use:
Intuitive interface, hyperlinked navigation, and powerful search functionality.
Information Source:
Directly derived from manufacturer's Original Equipment (OE) service documentation.
Target Audience
Audience:
DIY enthusiasts, home mechanics, independent repair shops, and automotive students.
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical systems of the 2012 Ford Fusion.
Body And Trim:
Covers body panel repair, interior trim removal/installation, and exterior components.
Page Count
Estimated Page Count:
Extensive (Digital format, equivalent to over 2000 pages of printed manual content).
Manual Type
Type:
Official Factory Service Manual Software (OE Derived).
Language
Language:
English
Format
Format:
Online Software/Web-based Access.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine assembly, disassembly, diagnostics, timing, cylinder head, pistons, crankshaft, oil pump, etc.
Engine Performance:
Fuel delivery systems, ignition systems, emissions control, turbocharger (if applicable), engine management system (ECU).
Transmission Manual:
Service and repair for manual transmissions (MTX-75), including clutch, gearbox, and driveline components.
Transmission Automatic:
Service and repair for automatic transmissions (e.g., 6F35), including valve body, torque converter, electronic controls, and fluid service.
Brakes:
Front and rear brake systems, including disc brake caliper service, rotor replacement, brake fluid flush, ABS, and parking brake.
Suspension:
Front and rear suspension components, including struts, shock absorbers, control arms, ball joints, sway bars, and wheel bearings.
Steering:
Power steering system (hydraulic and electric), steering rack, tie rods, power steering pump (if applicable), and steering column.
Electrical System:
Complete electrical schematics, wiring diagrams, fuse box layouts, charging system (alternator, battery), starting system, lighting, and accessories.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling, compressor, evaporator, condenser, and blower motor.
Body Electrical:
Power windows, power locks, mirrors, sunroof, wipers, horn, interior/exterior lighting, and body control module (BCM) diagnostics.
Chassis Electrical:
Instrument cluster, dashboard lights, warning indicators, airbag system (SRS), and immobilizer system.
Procedures Included
Diagnostics:
Detailed diagnostic procedures, including trouble code interpretation (OBD-II), symptom-based troubleshooting, and specific component testing.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, tire rotation, brake fluid checks, coolant checks, and battery maintenance.
Major Repairs:
Engine overhauls, transmission rebuilds, suspension component replacement, brake caliper replacement, steering rack replacement.
Component Replacement:
Step-by-step instructions for replacing virtually any component on the vehicle, from sensors to major assemblies.
Wiring Diagrams:
Comprehensive and detailed wiring diagrams for all vehicle systems, color-coded for clarity.
Troubleshooting Guides:
Flowcharts and step-by-step guides for diagnosing common and uncommon problems.
Specifications And Tolerances:
All necessary torque specifications, clearances, and alignment data.
Technical Depth
Depth:
Factory-level detail suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools:
Information on using Ford-specific diagnostic tools (e.g., IDS) and general OBD-II scanners.
📊 Manual Specifications
File Format
File Format:
Proprietary web-based format, accessible via browser.
Print Quality
Print Quality:
N/A (Digital format, allows for printable sections).
Binding Type
Binding Type:
N/A (Digital format).
Paper Type
Paper Type:
N/A (Digital format).
Access Method
Access:
Requires internet connection and web browser on PC, laptop, smartphone, or tablet.
Licensing
License Type:
Officially licensed, derived from OE (Original Equipment) materials.
Subscription Period
Subscription Term:
1 Year access included, with discounts for renewal.
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L Duratec I4 (MY-CS), 3.0L Duratec V6 (LAF), 3.5L Duratec V6 (AJC).
Engine Displacement I4:
2488 cc (151.8 cu in)
Engine Displacement V6 3.0L:
2976 cc (181.7 cu in)
Engine Displacement V6 3.5L:
3496 cc (213.4 cu in)
Performance
Horsepower 2.5L I4:
175 hp @ 6000 rpm
Torque 2.5L I4:
175 lb-ft @ 4500 rpm
Horsepower 3.0L V6:
240 hp @ 6500 rpm
Torque 3.0L V6:
223 lb-ft @ 4300 rpm
Horsepower 3.5L V6:
263 hp @ 6250 rpm
Torque 3.5L V6:
249 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded Gasoline (87 octane minimum recommended).
Fuel Tank Capacity:
18.0 gallons (68.1 L)
🔧 Transmission
Standard
Standard Transmission:
6-speed SelectShift Automatic (6F35) for 3.0L and 3.5L V6; 6-speed Manual (MTX-75) optional on 2.5L I4.
Optional
Optional Transmission:
6-speed Manual (MTX-75) on 2.5L I4, 6-speed SelectShift Automatic (6F35) standard on 2.5L I4 in some trims.
Features
Automatic Features:
SelectShift manual shifting capability, Adaptive Shift Control.
Fluid Specifications
Automatic Transmission Fluid:
Mercon LV Automatic Transmission Fluid (ATF).
Manual Transmission Fluid:
WSD-M2C200-C or equivalent manual transmission fluid.
📐 Dimensions
Exterior
Length:
188.5 inches (4788 mm)
Width:
72.0 inches (1829 mm)
Height:
58.1 inches (1476 mm)
Wheelbase:
107.4 inches (2728 mm)
Weights
Curb Weight 2.5L:
Approximately 3400-3500 lbs (1542-1588 kg)
Curb Weight 3.0L V6:
Approximately 3600-3700 lbs (1633-1678 kg)
Curb Weight 3.5L V6:
Approximately 3650-3750 lbs (1656-1701 kg)
Cargo
Trunk Volume:
16.5 cubic feet (467 L)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5 Stars (for models equipped with side curtain airbags).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Standard Traction Control (TCS).
Electronic Stability:
Standard Electronic Stability Control (ESC) / AdvanceTrac.
Passive Features
Airbags:
Front airbags, front side-impact airbags, side-curtain airbags (standard on most trims).
Seatbelts:
3-point active restraint system for all seating positions, front pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Available SYNC voice-activated communications and entertainment system, including Bluetooth connectivity for phone and audio streaming.
Audio Options:
Standard AM/FM/CD/MP3 player, optional SiriusXM Satellite Radio, premium audio systems (e.g., Sony).
Driver Assistance
Driver Assistance Features:
Rear parking sensors available on select trims.
Connectivity
Connectivity Features:
USB port for media playback and device charging, auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
2.5L I4: 100,000 miles (160,000 km); 3.0L/3.5L V6: 100,000 miles (160,000 km) with iridium-tipped plugs.
Brake Fluid Flush:
Every 3 years or 45,000 miles (72,000 km).
Coolant Flush:
Initial fill is long-life; subsequent changes every 5 years or 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-20, meeting Ford Specification WSS-M2C945-A or WSS-M2C946-A (synthetic blend or full synthetic).
Engine Oil Capacity:
2.5L I4: 4.5 quarts (4.3 L); 3.0L V6: 5.5 quarts (5.2 L); 3.5L V6: 6.5 quarts (6.2 L).
Coolant Type:
Ford Super Premium Engine Coolant, Orange (VC-3D1) or equivalent meeting WSS-M97B44-D.
Known Issues
Transmission Issues:
Some reports of rough shifting or hesitant engagement in early models with the 6F35 automatic transmission; potential for solenoid issues.
Engine Issues:
Occasional reports of oil leaks, particularly from the valve cover gaskets or oil pan seal.
Suspension Issues:
Wear in front suspension components like ball joints and sway bar links can lead to knocking noises.
Electrical Issues:
Less common, but some reports of interior electronic accessory failures or dashboard warning light illumination.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Ford Motor Company, a pioneering American automotive manufacturer with over a century of history.
Model Evolution
Model Introduction:
The Ford Fusion was introduced for the 2006 model year as a mid-size sedan, replacing the Ford Mondeo in North America.
2010 Refresh:
Received a significant facelift for the 2010 model year, featuring new exterior styling, interior upgrades, and updated powertrains, including the introduction of the 3.5L V6.
Production
Assembly Location:
Flat Rock, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received good safety ratings from the IIHS (Insurance Institute for Highway Safety) and NHTSA (National Highway Traffic Safety Administration).
Model Popularity:
Popular as a reliable and comfortable mid-size sedan, often cited for its value proposition.