🏷️ Basic Information

Make:

Ford

Model:

Fusion

Year:

2010

Product Type:

Service & Repair Manual Software

Platform:

CD3 (shared with Mazda 6, Mercury Milan, Lincoln MKZ)

👋 Introduction

Positioning:

A mid-size sedan positioned to compete in a highly contested segment, offering a blend of comfort, style, and technology.

Key Competitors:

Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Chrysler Sebring/200.

Design Philosophy:

European-influenced styling and driving dynamics compared to other American sedans of its era.

Available Powertrains:

Offered with efficient 4-cylinder and potent V6 options, including an AWD variant.

Convenience:

Provides instant online access from any internet-connected device, superior to traditional printed manuals.

📋 Manual Details

Primary Coverage:

2010 Ford Fusion (all trims and engine options)

Secondary Coverage:

General Ford diagnostic procedures and component identification

Estimated Page Count:

Extensive, equivalent to thousands of printed pages (digital format)

Type:

Official Service and Repair Manual Software

Source Material:

Licensed OE (Original Equipment) materials by RepairSurge

Language:

English

Access Format:

Online Software / Web-based Access

Device Compatibility:

PC, Laptop, Smartphone, Tablet (requires internet connection and web browser)

Subscription Period:

1 Year access (with discounts for renewal)

📖 Manual Coverage

Powertrain:

Engine (2.5L Duratec I4, 3.0L Duratec V6, 3.5L Duratec V6), Transmission (6F50/55 6-Speed Automatic), Drivetrain (FWD, AWD options)

Chassis:

Suspension (front MacPherson strut, rear multi-link independent), Steering (electric power-assisted rack and pinion), Brakes (front vented discs, rear solid discs, ABS, EBD)

Electrical:

Wiring diagrams, Lighting systems, Power distribution, Starting and charging, Body electrical components, Instrument cluster, HVAC controls

Body:

Exterior panels, Doors, Hood, Trunk, Bumpers, Interior trim, Seats, Glass, Seals

HVAC:

Air Conditioning, Heating, Climate control systems, Component diagnosis and repair

Safety Systems:

Airbags, Seat belts, ABS, Traction Control (TCS), Electronic Stability Control (ESC)

Maintenance:

Oil and filter changes, Fluid checks and top-offs, Filter replacements (air, cabin, fuel), Spark plug replacement, Belt inspections and replacement

Repair:

Engine component replacement (e.g., water pump, alternator, starter), Transmission service, Brake system repairs (pads, rotors, lines), Suspension component replacement (shocks, struts, ball joints, control arms), Steering system repair, Exhaust system repair, Cooling system repair

Diagnostics:

Troubleshooting guides based on symptoms, Diagnostic Trouble Codes (DTCs) interpretation and resolution, Electrical system diagnostics, Powertrain component diagnostics

Specifications:

Torque specifications for all fasteners, Fluid capacities and types, Electrical specifications (resistance, voltage), Dimension specifications

Depth:

Comprehensive, covering basic maintenance to major component overhaul and advanced diagnostics.

Diagnostic Tools:

Includes information relevant to using OBD-II scan tools and Ford-specific diagnostic equipment.

📊 Manual Specifications

Format:

Proprietary web-based software (HTML, JavaScript, CSS)

Printability:

Pages within the software are generally printable for offline reference.

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

Text Search:

Yes, highly searchable digital content.

⚙️ Engine Specifications

Engine 1:

2.5L Duratec DOHC 16-Valve I4

Engine 1 Power:

175 hp @ 6000 rpm

Engine 1 Torque:

170 lb-ft @ 4500 rpm

Engine 2:

3.0L Duratec DOHC 24-Valve V6

Engine 2 Power:

240 hp @ 6300 rpm

Engine 2 Torque:

223 lb-ft @ 4300 rpm

Engine 3:

3.5L Duratec DOHC 24-Valve V6 (Sport/AWD trims)

Engine 3 Power:

263 hp @ 6250 rpm

Engine 3 Torque:

249 lb-ft @ 4500 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (87 octane recommended, 91+ for optimal performance in V6 models)

ECM Coverage:

Covers PCM/ECM diagnosis, programming, and component function.

🔧 Transmission

Transmission Type:

6-Speed Automatic (6F50 for 2.5L and 3.0L FWD, 6F55 for 3.5L AWD)

Transmission Features:

SelectShift™ capability (manual shifting mode), Adaptive Shift Control.

Transmission Fluid Type:

MERCON® LV Automatic Transmission Fluid

Transmission Fluid Capacity:

Approx. 7.5-8.5 quarts (7.1-8.0 L) for 6F50/55 (dry fill, check manual for specifics)

📐 Dimensions

Length:

190.6 inches (4841 mm)

Width:

72.2 inches (1834 mm) (excluding mirrors)

Height:

57.7 inches (1466 mm)

Wheelbase:

107.4 inches (2728 mm)

Curb Weight Min:

Approx. 3,375 lbs (1531 kg) for 2.5L FWD

Curb Weight Max:

Approx. 3,600 lbs (1633 kg) for 3.5L AWD

Trunk Capacity:

16.5 cubic feet (467 L)

🛡️ Safety Features

NHTSA Front Impact:

5-Star Driver, 5-Star Passenger (2010 model year)

IIHS Side Impact:

Good (Top Safety Pick designation for many 2010 models)

ABS:

Standard Anti-lock Braking System

Traction Control:

Standard Traction Control System (TCS)

Stability Control:

Standard Electronic Stability Control (ESC)

Airbags:

Front airbags, Side-curtain airbags, Front-seat side airbags

Seatbelts:

3-point seat belts with pretensioners and load limiters

💡 Technology Features

Infotainment System:

Available SYNC® voice-activated communications and entertainment system, Ford premium audio systems.

Driver Assistance Features:

Available Rear View Camera, Parking Assist Sensors (rear).

Connectivity Features:

SYNC® system allows Bluetooth phone connectivity and music streaming.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic blend or synthetic oil), or 5,000 miles (8,000 km) with conventional oil (check owner's manual for specific recommendations).

Air Filter Replacement:

Every 20,000-30,000 miles (32,000-48,000 km) or as needed based on driving conditions.

Cabin Air Filter Replacement:

Every 15,000-20,000 miles (24,000-32,000 km) or annually.

Spark Plug Replacement:

2.5L Duratec: 100,000 miles (160,000 km) with Iridium plugs. 3.0L/3.5L Duratec: 60,000 miles (96,000 km) with standard plugs or 100,000 miles with long-life plugs (check specific engine variant).

Engine Oil Spec:

SAE 5W-20, meeting Ford Specification WSS-M2C153-H.

Engine Oil Capacity:

2.5L I4: 4.5 quarts (4.3 L). 3.0L V6: 5.5 quarts (5.2 L). 3.5L V6: 5.5 quarts (5.2 L) (check owner's manual for exact capacities).

Coolant Type:

Ford Premium Engine Coolant (Green) or equivalent meeting Ford Specification WSS-M97B44-D.

Brake Fluid Type:

DOT 3 or DOT 4 Motor Vehicle Brake Fluid.

Transmission Issues:

Some reports of rough shifting or hesitation in automatic transmissions, particularly the 6F50/55. Fluid service is critical.

Engine Mounts:

Premature wear of engine mounts can lead to increased vibration and noise.

Power Steering:

Occasional reports of electronic power steering (EPS) module issues, though less common on this generation compared to later models.

Suspension:

While generally robust, front sway bar links and bushings can wear over time, leading to clunking noises.

📚 Vehicle History

Ford Sedan History:

Ford has a long history of producing popular sedans, with the Fusion building on the legacy of models like the Taurus and Contour.

First Generation:

The 2006-2012 Fusion marked Ford's entry into the mid-size sedan segment with a focus on European driving dynamics and design.

2010 Update:

The 2010 model year received a mid-cycle refresh, including updated styling, revised powertrains (especially the introduction of the 2.5L Duratec), and improved interior materials.

Manufacturing Location:

Hermosillo Stamping and Assembly, Hermosillo, Sonora, Mexico

🏆 Awards & Recognition

Safety Award:

Achieved a 'Good' rating in the IIHS frontal offset and side impact crash tests, contributing to many 2010 models earning the IIHS Top Safety Pick award.