🏷️ Basic Information

Make:

Ford

Model:

Fusion

Model Years Covered:

2010, 2011, 2012

Platform Code:

CD3

👋 Introduction

Segment:

Mid-size Sedan

Key Competitors:

Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Hyundai Sonata

Design Philosophy:

Stylish exterior, comfortable interior, good handling for its class, available with multiple engine options.

Target Audience:

Families, commuters, individuals seeking a reliable and well-equipped mid-size sedan.

📋 Manual Details

Primary Focus:

Service, Repair, and Troubleshooting

Estimated Pages:

Hundreds (exact count not specified, but described as 'very detailed')

Type:

Factory Service Repair Workshop Manual

Language:

English (Assumed based on product description and typical market)

Format:

Downloadable PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, timing components, oil system, cooling system, lubrication

Engine Performance:

Fuel system, intake system, exhaust system, emissions control, engine management, diagnostics

Transmission Manual:

Manual transmission (MTX75) repair, clutch system, driveline components, axle shafts

Transmission Automatic:

Automatic transmission (6F35, 6F50) repair, torque converter, transmission control module (TCM), fluid service

Brakes:

Front and rear brake systems, hydraulic components, Anti-lock Braking System (ABS), Electronic Stability Control (ESC), parking brake

Suspension:

Front and rear suspension components, struts, shock absorbers, control arms, springs, steering knuckles, wheel bearings

Steering:

Power steering system, hydraulic pump, steering rack, tie rods, steering column, electronic power assisted steering (EPAS) for certain variants

Electrical System:

Battery, charging system, starting system, lighting, body control modules (BCM), power distribution, fuses, relays

Body And Frame:

Body panels, doors, hood, trunk lid, interior trim, exterior trim, body structure, corrosion protection

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, climate control

Infotainment:

Audio system, navigation system, connectivity features (e.g., SYNC), display modules

Safety Systems:

Airbag system, seatbelt pre-tensioners, occupant classification system

Routine Maintenance:

Oil and filter changes, tire rotations, fluid checks, brake inspections, belt replacements

Component Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), electrical circuit testing, component testing

Repair And Replacement:

Step-by-step instructions for component removal, installation, and repair

Rebuilding Procedures:

Detailed procedures for engine, transmission, and major component rebuilds

Torque Specifications:

Precise torque values for all critical fasteners and components

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems

Diagnostic Tools:

Information on recommended diagnostic tools and scan equipment (e.g., FORScan, IDS)

Depth:

Comprehensive, from basic maintenance to complex diagnostics and full rebuilds

📊 Manual Specifications

Compatibility:

Windows and macOS

Print Capability:

Printable (single page or entire manual)

Digital Binding:

N/A (Digital Download)

Digital Media:

PDF document

Usage Rights:

Lifetime use on multiple devices, no expiry or renewal fees

⚙️ Engine Specifications

Engine Options:

2.5L I4, 3.0L V6, 3.5L V6

2.5L I4 Horsepower:

175 hp @ 6000 rpm (approx.)

2.5L I4 Torque:

170 lb-ft @ 4500 rpm (approx.)

3.5L V6 Horsepower:

263 hp @ 6200 rpm (approx.)

3.5L V6 Torque:

249 lb-ft @ 4500 rpm (approx.)

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

2.5L I4 Code:

Duratec 2.5 (e.g., ZY)

3.5L V6 Code:

Duratec 3.5 (e.g., VS)

🔧 Transmission

Standard Transmission Type:

6-speed Manual Transmission (MTX75) on 2.5L models, 6-speed Automatic Transmission (6F35/6F50) on V6 models and some 2.5L models

Optional Transmission Type:

6-speed Automatic Transmission (6F35/6F50) on 2.5L models

Automatic Transmission Features:

SelectShift™ Automatic with Paddle Activation on some models

📐 Dimensions

Length:

Approx. 191.8 inches

Width:

Approx. 72.0 inches

Height:

Approx. 57.5 inches

Wheelbase:

Approx. 107.4 inches

Trunk Volume:

Approx. 16.0 cubic feet

Curb Weight Start:

Approx. 3,300 lbs (for 2.5L models)

Curb Weight End:

Approx. 3,650 lbs (for 3.5L V6 models)

🛡️ Safety Features

NHTSA Overall Rating:

5-Star (for many configurations of these model years)

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), Tire Pressure Monitoring System (TPMS)

Passive Safety Features:

Front airbags, front side airbags, front and rear side curtain airbags, active front head restraints

💡 Technology Features

Infotainment System Name:

Ford SYNC (available on certain trims and options)

Driver Assistance Features:

Available rearview camera, blind-spot monitoring (on higher trims/packages)

Connectivity Options:

Bluetooth for hands-free calling and audio streaming (with SYNC), USB media input

🔧 Maintenance

Oil Change Interval:

Every 7,500 to 10,000 miles or 12 months, depending on driving conditions and oil type (refer to manual for specific recommendations)

Tire Rotation Interval:

Every 7,500 miles

Engine Oil Type:

SAE 5W-20 (meeting Ford specification WSS-M2C204-A2)

Engine Oil Capacity:

Approx. 5.7 quarts (4.4L) for 2.5L I4, Approx. 6.5 quarts (6.2L) for 3.5L V6 (check manual for exact capacity)

Transmission Fluid Type Auto:

MERCON LV (XT-10-QLVC) for 6F35/6F50 transmissions

Transmission Fluid Type Manual:

MERCON LV (XT-10-QLVC) or equivalent for MTX75

Coolant Type:

Ford Premium Engine Coolant (VC-13-G) or equivalent ethylene glycol-based coolant

Common Issues:

Transmission shift quality issues, power steering pump leaks (hydraulic systems), door latch actuator failures, HVAC blower motor failures, potential for oil leaks from valve covers or oil pan gaskets.

📚 Vehicle History

Brand Legacy:

Ford Motor Company, a long-standing American automotive manufacturer with a history of producing a wide range of vehicles.

Second Generation Introduction:

The 2010 model year marked the introduction of the second generation Ford Fusion, which featured updated styling, a new platform (CD3), and expanded powertrain options, including more fuel-efficient engines and more powerful V6 options.

Manufacturing Location:

Flat Rock, Michigan, USA

🏆 Awards & Recognition

Safety Awards:

Insurance Institute for Highway Safety (IIHS) Top Safety Pick awards for many configurations of these model years.