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Ford Fusion Energy Complete Workshop Service Repair Manual 2013

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🏷️ Basic Information Identification Make: Ford Model: Fusion Energi Model Year: 2013 Generation Generation: Second Generation (CD391) Codes Platform Code: CD391 👋 Introduction Market Position Market Position: The Ford Fusion...
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Ford Fusion Energy Complete Workshop Service Repair Manual 2013
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion Energi
Model Year:
2013
Generation
Generation:
Second Generation (CD391)
Codes
Platform Code:
CD391
👋 Introduction
Market Position
Market Position:
The Ford Fusion Energi (a plug-in hybrid electric vehicle variant of the Ford Fusion) competed in the mid-size sedan segment, specifically targeting environmentally conscious consumers seeking fuel efficiency and electric driving capability.
Competitive Analysis
Competitive Analysis:
Key competitors in the plug-in hybrid sedan market for the 2013 model year included the Toyota Prius Plug-in Hybrid, Chevrolet Volt, and Honda Accord Plug-in Hybrid.
Key Features
Key Features:
Combines a gasoline engine with an electric motor and a rechargeable battery pack, offering electric-only driving range, fuel efficiency, and the convenience of a traditional sedan. The manual provides comprehensive support for maintaining and repairing this complex powertrain.
📋 Manual Details
Coverage Areas
Coverage Areas:
All service and repair procedures, A-Z
Page Count
Page Count:
Comprehensive (Exact number not specified, but implied to be exhaustive)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control System, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Emission Control System, Automatic Transmission, Hybrid Powertrain Control, Battery Management System, Electric Motor, Power Electronics, Power Distribution, Chassis Systems (Braking, Steering, Suspension), HVAC System, Electrical System (Wiring Diagrams, Body Control Modules, Lighting, Instrumentation), Restraints System (Airbags), Body and Frame, Interior Trim, Exterior Trim, Wheels and Tires, Diagnostic Procedures
Procedures Included
Procedures Included:
Scheduled Maintenance, Routine Inspections, Diagnostic Fault Finding, Component Removal and Installation, Adjustment Procedures, Overhaul Procedures, Electrical System Troubleshooting, Hybrid System Repair, Software Updates, Recalibrations
Technical Depth
Technical Depth:
Detailed step-by-step instructions with pictures, covering basic maintenance to complete engine and hybrid system rebuilds and complex diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High Quality
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.5L Duratec I4 Atkinson Cycle (for hybrid operation)
Performance
Combined Horsepower:
Approx. 188 hp (140 kW) (combined system output)
Electric Motor Power:
118 hp (88 kW) continuous
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Hybrid System
Battery Type:
Lithium-ion
Battery Capacity:
7.6 kWh (nominal)
Electric Only Range:
Approx. 21 miles (34 km)
Charging Time Level 2:
Approx. 2.5 hours
🔧 Transmission
Standard
Transmission Type:
Electronically Controlled Continuously Variable Transmission (eCVT) with integrated electric motor
Optional
Optional Transmission:
N/A (eCVT is standard for Fusion Energi)
Features
Hybrid Transmission Features:
Seamless power delivery between gasoline engine and electric motor, regenerative braking.
📐 Dimensions
Exterior
Length:
191.8 inches (4872 mm)
Width:
72.9 inches (1852 mm)
Height:
58.2 inches (1478 mm)
Wheelbase:
107.4 inches (2728 mm)
Cargo
Cargo Volume:
Approx. 8.2 cubic feet (232 liters) due to battery placement
Weights
Curb Weight:
Approx. 3,864 lbs (1753 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star Overall (for the Fusion model, Energi specific may vary slightly)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Electric Power-Assisted Steering (EPAS)
Passive Features
Passive Safety Features:
Front Airbags, Side Airbags, Curtain Airbags, Knee Airbags, Safety Canopy System
💡 Technology Features
Infotainment
Infotainment System:
SYNC (with MyFord Touch on higher trims)
Infotainment Features:
Voice-activated communications and entertainment, touch-screen interface, Bluetooth connectivity, USB ports, navigation system (optional).
Driver Assistance
Driver Assistance Features:
Rearview camera, Reverse sensing system, Blind Spot Information System (BLIS) with Cross-Traffic Alert (optional), Lane Keeping System (optional).
Connectivity
Connectivity Features:
FordAppLink, Bluetooth streaming audio, USB connectivity for media playback and device charging.
Powertrain Technology
Powertrain Technology:
Atkinson cycle engine for improved efficiency, advanced hybrid control software, efficient electric motor, integrated power electronics, and a sophisticated battery management system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first (using synthetic oil). Refer to manual for specific conditions.
Tire Rotation Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km)
Cabin Air Filter Replacement:
Annually or every 15,000 miles (24,000 km)
Fluid Specifications
Engine Oil Type:
SAE 0W-20, meeting Ford WSS-M2C945-A specification (synthetic)
Coolant Type:
Ford Premium Gold concentrated coolant or equivalent (Gold Color, typically G30 ethylene glycol based)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues:
Potential issues can include battery degradation over time, hybrid system component failures (e.g., power inverter, electric motor), charging system faults, and occasional issues with the climate control system related to battery thermal management. Software glitches can also occur.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ford Motor Company, established in 1903, has a long and storied history in automotive manufacturing, known for innovations like the assembly line and iconic models such as the Model T, Mustang, and F-Series trucks.
Model Evolution
Model Evolution:
The Fusion Energi is part of the second generation of the Ford Fusion, which debuted for the 2013 model year. This generation saw a significant redesign, incorporating Ford's global design language and introducing advanced technologies, including hybrid and plug-in hybrid variants.
Production
Production Location:
Flat Rock Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2013 Fusion Energi might be less prominent than for the broader Fusion line, the Fusion model range has received numerous accolades for design, safety, and fuel efficiency over its generations.
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