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Ford Fusion Gen 2 Complete Workshop Service Repair Manual 2013 2014 2015 2016 2017
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๐ท๏ธ Basic Information Identification Make: Ford Model: Fusion Generation Generation Code: Gen 2 Codes Platform: CD391 ๐ Introduction Market Position Segment: Mid-size sedan Target Audience: DIY mechanics, independent repair shops,...
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๐ท๏ธ Basic Information
Identification
Make:
Ford
Model:
Fusion
Generation
Generation Code:
Gen 2
Codes
Platform:
CD391
๐ Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
DIY mechanics, independent repair shops, Ford Fusion owners seeking detailed repair and maintenance information.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Hyundai Sonata, Kia Optima
Key Features
Manual Advantages:
Saves money on repairs, easy-to-follow step-by-step instructions, extensive coverage of all models and systems, printable and transferable to multiple devices.
๐ Manual Details
Coverage Areas
Models Covered:
All Ford Fusion Gen 2 models
Years Covered:
2013, 2014, 2015, 2016, 2017
Engine Variants Covered:
All engine options (e.g., 1.5L EcoBoost, 1.6L EcoBoost, 2.0L EcoBoost, 2.5L Duratec, Hybrid, Energi Plug-in Hybrid)
Trim Levels Covered:
All trim levels (S, SE, Titanium, Sport, Hybrid, Energi)
Transmission Types Covered:
All transmission types (e.g., 6-speed SelectShift Automatic, eCVT for Hybrid/Energi)
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as 'Complete' and 'A-Z')
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Downloadable (PDF or similar digital format)
๐ Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (all variants), fuel system, cooling system, exhaust system, transmission (automatic, hybrid/EV), drivetrain components (FWD, AWD)
Chassis:
Brake system (ABS, EBD, EPB), steering system (EPAS), suspension (front and rear), wheels and tires, chassis diagnostics
Electrical:
Body electrical systems, lighting, instrument cluster, power accessories, charging system, battery, starting system, infotainment systems, driver assistance systems (ADAS)
Body And Interior:
Body panels, doors, windows, seating systems, climate control (HVAC), airbags, interior trim, glass
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt and hose inspection/replacement, spark plug replacement, tire rotation
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), fault finding procedures, component testing, wiring diagrams, diagnostic tool usage (e.g., IDS/VCM)
Repair And Rebuild:
Engine overhaul, transmission repair, brake caliper/rotor replacement, suspension component replacement, electrical component repair/replacement, body panel repair/replacement
Special Procedures:
Hybrid/EV system service, battery pack handling, powertrain control module (PCM) programming/reconfiguration, steering column module replacement, airbag system servicing
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
๐ Manual Specifications
File Format
Format Details:
Downloadable digital file, compatible with PC, MAC, tablets, and smartphones. Requires Adobe Reader (free download).
Print Quality
Printability:
Printable by chapter or in full. High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
2.5L Duratec (I4):
Displacement: 2488 cc (151.8 cu in), Power: ~175 hp @ 6000 rpm, Torque: ~175 lb-ft @ 4500 rpm, Bore x Stroke: 89.0 mm x 100.0 mm, Compression Ratio: 9.8:1
1.5L Ecoboost (I4):
Displacement: 1499 cc (91.5 cu in), Power: ~181 hp @ 6000 rpm, Torque: ~184 lb-ft @ 2500 rpm, Bore x Stroke: 79.0 mm x 77.5 mm, Compression Ratio: 10.0:1
1.6L Ecoboost (I4):
Displacement: 1596 cc (97.4 cu in), Power: ~178 hp @ 5700 rpm, Torque: ~184 lb-ft @ 2500 rpm, Bore x Stroke: 79.0 mm x 81.4 mm, Compression Ratio: 10.0:1
2.0L Ecoboost (I4):
Displacement: 1999 cc (122.0 cu in), Power: ~240 hp @ 5500 rpm (231 hp on AWD), Torque: ~270 lb-ft @ 3000 rpm (270 lb-ft on AWD), Bore x Stroke: 87.5 mm x 94.0 mm, Compression Ratio: 9.7:1
Fusion Hybrid (2.5L I4 + Electric):
Combined System Power: ~188 hp, Engine Power: ~175 hp @ 6000 rpm, Engine Torque: ~175 lb-ft @ 4500 rpm
Fusion Energi Plug-In Hybrid:
Combined System Power: ~195 hp, Engine Power: ~175 hp @ 6000 rpm, Engine Torque: ~175 lb-ft @ 4500 rpm
Performance
Fuel Type:
Unleaded gasoline (Regular 87 recommended for naturally aspirated and 1.5L/1.6L EcoBoost; Premium 91 recommended for 2.0L EcoBoost and optimal performance)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Direct Injection (DI) for EcoBoost engines
Ignition System:
Coil-on-plug, iridium-tipped spark plugs
๐ง Transmission
Standard
Transmission Type:
6-speed SelectShift Automatic (FWD)
Optional
Transmission Type AWD:
6-speed SelectShift Automatic (AWD on 2.0L EcoBoost)
Transmission Type Hybrid:
eCVT (Electronic Continuously Variable Transmission) with PowerSplit Device
Features
Selectshift:
Manual mode with paddle shifters or gearshift selection for driver control.
Fluid Specifications
Automatic Transmission Fluid:
Ford MERCON LV Automatic Transmission Fluid (ATF)
Hybrid Transmission Fluid:
Specialized hybrid transmission fluid, often requiring specific Ford part numbers.
Fluid Capacities
Automatic Transmission Capacity:
Approximately 9.6 quarts (9.1 liters) for typical fluid change.
๐ Dimensions
Exterior
Length:
Approximately 191.7 inches (4869 mm)
Width Without Mirrors:
Approximately 72.9 inches (1851 mm)
Height:
Approximately 58.1 inches (1476 mm)
Wheelbase:
Approximately 112.2 inches (2850 mm)
Cargo
Trunk Volume Gas:
Approximately 16.0 cu ft (453 L)
Trunk Volume Hybrid:
Approximately 12.7 cu ft (360 L)
Weights
Curb Weight Base Model:
Approximately 3,460 lbs (1569 kg)
Curb Weight Hybrid:
Approximately 3,700 lbs (1678 kg)
Gross Vehicle Weight Rating Gvw Range:
Approximately 4,470 - 4,670 lbs (2028 - 2118 kg)
๐ก๏ธ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for most model years in this range)
IIHS Top Safety Pick:
Often awarded Top Safety Pick or Top Safety Pick+ by the IIHS for models equipped with optional front crash prevention.
Active Features
Braking System:
Four-wheel disc brakes with Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), and Brake Assist (BA).
Electronic Stability Control:
Standard Electronic Stability Control (ESC) with Traction Control (TCS).
Driver Assistance Options:
Adaptive Cruise Control, Blind Spot Information System (BLIS), Lane Keeping System, Cross-Traffic Alert, Active Park Assist.
Passive Features
Airbags:
Front airbags (driver and passenger), front-seat side airbags, full-length side-curtain airbags, driver's knee airbag.
Seatbelts:
3-point height-adjustable front seat belts with pretensioners and load-limiting retractors, rear seat belts.
๐ก Technology Features
Infotainment
System Name:
MyFord Touch (early models) or SYNC infotainment system (later models/upgrades), often with an 8-inch touchscreen display.
Features:
Bluetooth connectivity, USB audio input, SiriusXM Satellite Radio, navigation system (optional), rearview camera.
Driver Assistance
Adaptive Cruise Control:
Optional system that maintains a set speed and distance to the vehicle ahead.
Lane Keeping System:
Optional system that monitors lane markings and provides steering assistance to keep the vehicle centered.
Blind Spot Information System:
Optional system that detects vehicles in blind spots and alerts the driver.
Connectivity
Sync Capabilities:
Voice-activated commands for audio, phone, and climate control. SYNC AppLink integration for smartphone apps.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles (12,000-16,000 km) or 12 months, whichever comes first, using synthetic oil, dependent on driving conditions.
Tire Rotation Interval:
Every 7,500 miles (12,000 km) or as recommended by vehicle wear patterns.
Cabin Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or annually, depending on environment.
Engine Coolant Flush:
Initial flush at 100,000 miles (160,000 km), then every 50,000-60,000 miles (80,000-96,000 km) thereafter (using Ford Gold Coolant).
Fluid Specifications
Engine Oil Specification:
SAE 0W-20 (Synthetic) for all EcoBoost and 2.5L Duratec engines.
Coolant Specification:
Ford Premium Engine Coolant (Green) or Motorcraft Ultra-Life Antifreeze/Coolant (Yellow) or equivalent meeting Ford WSS-M97B51-A1 or WSS-M97B44-D2 specifications.
Brake Fluid Specification:
Motorcraftยฎ DOT 3 High Performance Synthetic Brake Fluid (Ford specification WSS-M6C65-A1).
Known Issues
Powertrain Concerns:
Occasional coolant leaks from the degas bottle, turbocharger issues on EcoBoost engines (though generally reliable), occasional transmission shudder or hard shifts.
Electrical And HVAC Concerns:
Water pump failures (especially on 1.6L EcoBoost), HVAC blower motor resistor failure, potential issues with MyFord Touch infotainment system responsiveness.
Chassis And Body Concerns:
Some reports of door handle issues (especially on earlier models), potential for suspension component wear over high mileage.
๐ Vehicle History
Brand Heritage
Ford Sedan Lineage:
Continues Ford's long tradition of producing popular mid-size sedans, succeeding models like the Taurus and Five Hundred/Fusion first generation.
Model Evolution
Gen 2 Introduction:
The second generation Ford Fusion debuted for the 2013 model year, based on the global Ford CD391 platform, offering a significant redesign and advanced technologies.
Design Philosophy:
Emphasized sleek, European-inspired styling, advanced powertrain options (including hybrid and plug-in hybrid), and a suite of modern driver assistance technologies.
Production
Manufacturing Location:
Flat Rock Assembly Plant, Michigan, USA.
๐ Awards & Recognition
Recognitions
Motor Trend Car Of The Year:
Not a winner for this generation, but a consistent competitor in the segment.
Kbb Best Family Car:
Often recognized for its practicality and safety features.
Ward 10 Best Engines:
The EcoBoost engine family, including variants used in the Fusion, has been recognized by WardsAuto.