🏷️ Basic Information

Make:

Ford

Model:

Kuga

Year:

2011

Generation Code:

First Generation (Mk1)

Chassis Code:

C394

Country Of Origin:

Germany (developed), Spain (manufactured)

👋 Introduction

Market Position:

The Ford Kuga 2011 (Mk1 facelift) is a compact crossover SUV that competed in a segment with vehicles like the Nissan Qashqai, Volkswagen Tiguan, and Vauxhall/Opel Antara. It offered a blend of SUV styling, car-like driving dynamics, and practicality.

Competitive Analysis:

The Kuga differentiated itself with Ford's 'Kinetic Design' styling, a more driver-focused chassis derived from the Focus platform, and available Intelligent All-Wheel Drive (iAWD). This manual provides the necessary technical information to maintain and repair this specific implementation of Ford's global C-segment platform.

Key Features:

This workshop manual is written by manufacturers, providing the most accurate and complete information. It is ideal for both professional technicians and DIY mechanics seeking to perform maintenance, troubleshooting, and repairs. The instant download format offers immediate access without shipping delays.

📋 Manual Details

Coverage Areas:

Full workshop service and repair

Page Count:

Estimated 2000+ pages (based on typical Ford workshop manuals of this era, actual content may vary)

Manual Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Systems Covered:

Engine mechanical, Engine electrical, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Transmission (Manual & Automatic), Drivetrain (Front-Wheel Drive, All-Wheel Drive), Suspension (Front & Rear), Steering system, Braking system (Front & Rear discs, ABS, ESP), Air Conditioning (HVAC), Body and chassis, Exterior and interior trim, Electrical systems (lighting, wipers, power windows, central locking), Instrument cluster, Audio system, Airbags and safety systems, Diagnostic trouble codes (DTCs) and troubleshooting

Procedures Included:

Routine maintenance (oil changes, filter replacements, fluid checks), Engine overhaul (cylinder head removal, piston replacement, crankshaft inspection), Transmission repair and overhaul, Brake component replacement and bleeding, Suspension component diagnosis and replacement, Steering system repairs, Electrical component testing and replacement, Airbag system diagnostics, HVAC system servicing, Body panel alignment and repair, Diagnostic procedures for common faults, Wiring diagram interpretation and troubleshooting, Torque specifications for all fasteners

Technical Depth:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed diagnostic procedures, component removal and installation, precise specifications, and rebuild instructions.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Full Printable. Supports zooming in/out for detailed inspection of diagrams and text.

Binding Type:

Digital (Instant Download)

Paper Type:

N/A (Digital Format)

Software Requirements:

Adobe PDF Reader, WinRAR (for potential archives)

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine:

2.0L Duratorq TDCi Diesel (DW10 BTED4)

Performance:

Typically 136 PS (134 bhp; 100 kW) at 4000 rpm and 320 Nm (236 lb-ft) of torque at 2000 rpm. Some variants may have slightly different power outputs.

Fuel System:

Common Rail Direct Injection (CRDI) with variable geometry turbocharger.

Ignition System:

Compression Ignition (Diesel)

Emission Control:

Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Selective Catalytic Reduction (SCR) on some later models.

Engine Codes Common:

DW10 BTED4

🔧 Transmission

Standard:

6-speed Manual Transmission (Getrag MMT6 or similar)

Optional:

6-speed PowerShift Automatic Transmission (Ford's dual-clutch transmission)

Features:

Intelligent All-Wheel Drive (iAWD) system available with both transmissions, providing power to the rear wheels when front wheel slip is detected.

📐 Dimensions

Exterior:

Length: ~4444 mm, Width: ~1842 mm, Height: ~1689 mm (vary slightly by specific configuration)

Wheelbase:

~2690 mm

Weights:

Curb weight typically ranges from 1500 kg to 1650 kg depending on engine and drivetrain.

Cargo:

Luggage capacity: ~755 liters with rear seats up, ~1526 liters with rear seats folded.

Tire Sizes:

Commonly 235/55 R17, 235/50 R18, 235/45 R19 depending on trim level.

Wheel Bolt Pattern:

5x108

🛡️ Safety Features

Ratings:

Euro NCAP: 5 Stars (2008 - applies to the pre-facelift model, but generally indicative for the generation)

Active Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Emergency Brake Assist (EBA), Electronic Stability Program (ESP) with Traction Control (TC), Roll Over Mitigation (ROM), Hill Launch Assist (HLA), Intelligent All-Wheel Drive (iAWD).

Passive Features:

Front airbags (driver and passenger), Side curtain airbags, Front side airbags, Three-point seatbelts with pre-tensioners, ISOFIX child seat anchor points, Active head restraints.

💡 Technology Features

Infotainment:

Ford's ICE (In-Car Entertainment) system, often featuring a central display, CD player, radio (AM/FM), and auxiliary input. Higher trims may include Bluetooth connectivity, USB ports, and satellite navigation (optional). The manual covers system diagnostics and potential troubleshooting.

Driver Assistance:

Key driver assistance features include ABS, EBD, EBA, ESP, and Hill Launch Assist. The Intelligent AWD system is also a significant technological feature for traction and stability.

Connectivity:

Optional Bluetooth hands-free calling and audio streaming, USB interface for media playback and device charging (depending on trim and options).

Lighting:

Halogen headlights, optional Xenon HID headlights, front and rear fog lights. Manual covers bulb replacement and electrical system diagnostics for lighting circuits.

🔧 Maintenance

Service Intervals:

Typically: Engine oil and filter every 12,500 miles (20,000 km) or 1 year, whichever comes first. Air filter: every 37,500 miles (60,000 km) or 2 years. Fuel filter (Diesel): every 37,500 miles (60,000 km) or 2 years. Pollen filter: every 12,500 miles (20,000 km) or 1 year. Brake fluid: every 2 years. Coolant: every 3-5 years or 75,000-100,000 miles. Timing belt (if applicable to specific engine variant, e.g., older 2.0 TDCi might use chain, check specific engine manual section): Typically 100,000-120,000 miles or 6-8 years.

Fluid Specifications:

Engine Oil: Ford WSS-M2C913-C or C1 (Low SAPS) specification, typically 5W-30 viscosity. Coolant: Ford Super Plus Premium Antifreeze (G12/G12+ compatible), typically ethylene glycol based. Brake Fluid: DOT 4 LV. Power Steering Fluid: Ford Specification WSS-M2C204-A2 (typically a mineral-based fluid).

Known Issues:

Diesel Particulate Filter (DPF) regeneration issues, particularly with frequent short journeys. EGR valve clogging. Turbocharger issues. Potential for DMF (Dual Mass Flywheel) wear in manual transmissions. Electric power steering (EPAS) problems. Water ingress into headlights. Interior trim rattles.

Resetting Service Indicator:

Procedures for resetting the service indicator are detailed in the manual, typically involving a sequence of ignition key turns and button presses on the instrument cluster.

Filter Part Numbers Examples:

Oil Filter: e.g., Motorcraft EFL136, Mann-Filter HU 713/1 x. Air Filter: e.g., Motorcraft FA1639, Mann-Filter C 23 004. Fuel Filter (Diesel): e.g., Motorcraft FFFC522, Mann-Filter WK 5000.

📚 Vehicle History

Brand Heritage:

Ford is one of the oldest and most established automotive manufacturers globally, known for mass production innovations and a wide range of vehicles from cars to trucks and commercial vehicles. The Kuga represents Ford's expansion into the growing compact SUV market.

Model Evolution:

The Kuga was first introduced in 2008 as Ford's first compact crossover SUV. The 2011 model represents a significant facelift (Mk1.5), featuring updated exterior styling, interior refinements, and powertrain enhancements, including the introduction of the PowerShift automatic transmission and revisions to the 2.0 TDCi engine.

Production:

The Ford Kuga Mk1 was primarily manufactured at Ford's assembly plant in Valencia, Spain, and was sold in Europe and other selected markets.

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2011 facelift model are less documented, the Ford Kuga generally received positive reviews for its handling and practicality upon its initial release, contributing to its sales success in the compact SUV segment. Its platform shared with the acclaimed Ford Focus provided a strong foundation.