Ford LASER KL KM 1995-1999 B6 BP Engine Repair Manual PDF Download

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Basic Information Identification Make: Ford Model: Laser Generation: KL / KM Model Years Covered: 1995-1999 Codes Chassis Codes: KL, KM Introduction Market Position Target Audience: Ford Laser KL/KM owners and...

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Type: Cars

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Sku: 59273

Tags: Ford Laser

Product variants

Description

Basic Information
Identification
Make:	Ford
Model:	Laser
Generation:	KL / KM
Model Years Covered:	1995-1999
Codes
Chassis Codes:	KL, KM

Introduction
Market Position
Target Audience:	Ford Laser KL/KM owners and technicians seeking in-depth engine repair and maintenance information.
Competitive Analysis
Value Proposition:	Provides professional-level repair data equivalent to factory service manuals, enabling accurate and efficient maintenance and repair of specific engine variants.
Key Features
Diagnostic Tools:	Includes information on diagnostic systems and troubleshooting to aid in identifying and resolving vehicle issues.
Illustrations Quality:	Features detailed exploded views, enhancing understanding of component relationships and assembly procedures.

Manual Details
Coverage Areas
Primary Coverage:	Engine Repair and Servicing
Engine Variants Covered:	Mazda B6 DOHC (1.6L 16V), Mazda BP DOHC (1.8L 16V)
Page Count
Estimated Page Count:	Extensive (Exact count not provided, but described as 'very comprehensive')
Manual Type
Type:	Workshop Service Repair Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine Systems:	Engine mechanical, Lubrication system, Fuel system, Cooling system, Intake air system, Exhaust system, Emission control, Ignition system, Starting and charging system
Diagnostic Systems:	Diagnostic System, Troubleshooting
Procedures Included
Maintenance Procedures:	Routine maintenance, Fluid changes, Filter replacements, Tune-ups
Repair Procedures:	Engine overhaul, Component repair, Reassembly, Timing belt replacement, Head gasket replacement, Piston and ring replacement, Bearing replacement
Troubleshooting Guidance:	Step-by-step troubleshooting charts, Diagnostic procedures for common issues
Technical Depth
Depth Of Coverage:	Comprehensive; covers detailed step-by-step written procedures with pictures and diagrams, enabling technicians and advanced DIYers to perform repairs.
Illustrations:	Detailed exploded views, diagrams, and pictures

Manual Specifications
File Format
File Type:	PDF
Print Quality
Printability:	Fully printable (selected pages or whole manual)
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Quality:	N/A (Digital Download)

Engine Specifications
Primary Engine
Engine Code 1:	B6
Engine Displacement 1:	1.6 Liters (1597 cc)
Engine Configuration 1:	Inline 4-Cylinder
Engine Valvetrain 1:	DOHC (Dual Overhead Camshafts), 16 Valves
Engine Code 2:	BP
Engine Displacement 2:	1.8 Liters (1839 cc)
Engine Configuration 2:	Inline 4-Cylinder
Engine Valvetrain 2:	DOHC (Dual Overhead Camshafts), 16 Valves
Performance
Specific Horsepower B6:	Refer to manual for exact figures (typically 100-110 HP)
Specific Torque B6:	Refer to manual for exact figures (typically 95-100 lb-ft)
Specific Horsepower Bp:	Refer to manual for exact figures (typically 120-130 HP)
Specific Torque Bp:	Refer to manual for exact figures (typically 110-120 lb-ft)
Fuel System
Fuel Delivery Type:	Multi-Point Fuel Injection (MPI)
Fuel Type Recommended:	Unleaded gasoline
Ignition System:	Electronic Ignition (Distributor-based or Coil-on-Plug, depending on exact sub-model)

Transmission
Standard
Transmission Type Standard:	Manual (e.g., 5-speed)
Optional
Transmission Type Optional:	Automatic (e.g., 4-speed)
Features
Transmission Fluid Spec Auto:	Refer to manual for specific ATF type (e.g., Mercon, Dexron III)
Transmission Fluid Spec Manual:	Refer to manual for specific gear oil type (e.g., SAE 75W-90)

Dimensions
Exterior
Body Styles:	Hatchback, Sedan (Varies by market and specific KL/KM designation)
Weights
Curb Weight Range:	Approx. 1050-1250 kg (depending on body style and equipment)

Safety Features
Ratings
Crash Test Ratings:	Data not readily available for this specific generation and market; refer to local safety databases if required.
Active Features
Braking System:	Front ventilated discs, Rear drums (standard for most models)
Passive Features
Airbags:	Driver and passenger airbags available on higher trims or as options.

Technology Features
Infotainment
Audio System:	Typically basic AM/FM radio with cassette player, optional CD player.
Driver Assistance
ABS:	Anti-lock Braking System (ABS) available as an option on some models.
Connectivity
Aux Input:	Not typically equipped with factory auxiliary or USB inputs.

Maintenance
Service Intervals
Oil Change Interval:	Refer to manual (typically 5,000-7,500 miles or 6-12 months, whichever comes first)
Timing Belt Interval:	Refer to manual (critical for B6 and BP engines, typically 60,000-90,000 miles)
Fluid Specifications
Engine Oil Viscosity:	Refer to manual (e.g., 5W-30, 10W-30 depending on climate)
Coolant Type:	Refer to manual (e.g., Ethylene Glycol based)
Brake Fluid Type:	Refer to manual (e.g., DOT 3)
Known Issues
Common Engine Issues:	Timing belt failure (if not replaced on schedule), Oil leaks (valve cover, oil pan), Spark plug fouling, Coolant leaks from hoses or radiator, Idle control valve issues.
Common Electrical Issues:	Alternator failure, Starter motor issues, Sensor failures (e.g., crankshaft position sensor).
Part Numbers
Oil Filter Example:	Refer to manual for specific part numbers (e.g., Mazda/Ford OEM or equivalent aftermarket part numbers like Fram PH3569, Wix 51333 for reference, verify with manual).
Timing Belt Kit Example:	Refer to manual for specific part numbers (includes belt, tensioner, idler pulleys).

Vehicle History
Brand Heritage
Ford Global Context:	The Ford Laser was a badge-engineered Mazda Familia, sold globally in various markets. This generation represents Ford's collaboration with Mazda during the 1980s and 1990s.
Model Evolution
Platform Sharing:	Based on the Mazda B-platform (specifically the Familia BG/BH generation).
Production
Manufacturing Locations:	Primarily manufactured in Japan and other Ford assembly plants worldwide serving specific regional markets.

Awards & Recognition
Recognitions
Industry Awards:	No specific major awards prominently listed for this particular iteration of the Ford Laser; focused on reliable transportation and value.