Ford LASER KN KQ 1999-2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Laser Generation Code: KN/KQ Model Years Covered: 1999, 2000, 2001, 2002, 2003 Codes Platform Code: G22F (Based on Mazda B-platform) 👋 Introduction Market...

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Type: Car

Vendor:

Sku: 449546

Tags: 1999 2000 2001 2002 2003 Car Cars Featured Ford Laser LASER KN LASER KQ

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Laser

Generation Code:

KN/KQ

Model Years Covered:

1999, 2000, 2001, 2002, 2003

Codes

Platform Code:

G22F (Based on Mazda B-platform)

👋 Introduction

Market Position

Segment:

Compact/Small Family Car

Typical Competitors:

Toyota Corolla, Honda Civic, Mitsubishi Lancer, Nissan Pulsar

Key Features

Badge Engineering:

The Ford Laser of this era was a badge-engineered Mazda Familia (BP platform).

Design Philosophy:

Practical, economical, and reliable transportation, often with a focus on fuel efficiency.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service Repair Manual

Page Count

Estimated Pages:

Over 800 pages (typical for comprehensive manuals)

Manual Type

Type:

Comprehensive Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, potentially downloadable)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine Mechanical, Lubrication System, Fuel System, Cooling System, Engine Electrical, Emission Control

Drivetrain Systems:

Clutch, Manual Transmission, Automatic Transmission, Front Axle, Rear Axle

Chassis Systems:

Wheels and Tires, Suspension, Brakes System, Steering

Body And Comfort Systems:

Body and Accessories, Body Electrical, Heating and Ventilation, Air Conditioning

Procedures Included

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, tune-ups

Diagnostic Procedures:

Troubleshooting guides, fault finding for various systems

Repair Procedures:

Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component repair, electrical component diagnosis and repair

Component Replacement:

Detailed instructions for replacing major and minor components across all covered systems

Technical Depth

Depth:

Comprehensive: Covers from basic maintenance to major repairs and overhauls.

Diagnostic Capability:

Advanced diagnostic procedures, including wiring diagrams and component testing

Special Tools:

Includes information on specialized tools required for specific tasks

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Quality:

High-resolution scans, ensuring clarity of text and diagrams

Binding Type

Physical Format If Printed:

N/A (Digital)

Paper Type

Physical Format If Printed:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine 1:

2.0L Mazda FS-DE / FS-Y (DOHC, 16-valve)

Engine 2:

1.6L Mazda ZM-DE (DOHC, 16-valve)

Engine 3:

1.8L Mazda FP-DE (DOHC, 16-valve)

Performance

Estimated Hp 2.0L:

Approx. 120-130 hp (varies by market and specific tune)

Estimated Torque 2.0L:

Approx. 130-140 lb-ft (varies by market and specific tune)

Estimated Hp 1.8L:

Approx. 110-120 hp

Estimated Hp 1.6L:

Approx. 90-100 hp

Fuel System

Injection Type:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Transmission Options:

5-speed Manual Transmission, 4-speed Automatic Transmission

Optional

All Wheel Drive Availability:

Rarely offered, typically FWD for this generation

Features

Automatic Transmission Features:

Often with overdrive (ECT - Electronically Controlled Transmission)

📐 Dimensions

Exterior

Body Styles:

Sedan, Hatchback (3-door and 5-door)

Weights

Curb Weight Range:

Approx. 1100-1300 kg (depending on body style and engine)

🛡️ Safety Features

Ratings

Crash Test Data Availability:

Limited public data for this specific Ford model, rely on Mazda Familia crash data if available.

Active Features

ABS Availability:

Optional on higher trims

Passive Features

Airbag Availability:

Driver airbag standard on most models, passenger airbag optional

Seat Belts:

Three-point front and rear seat belts

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette or CD player, often with optional premium sound systems.

Driver Assistance

Cruise Control Availability:

Optional on higher trim levels.

Connectivity

Aux Input Availability:

Rare, typically requires aftermarket modifications.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km or 6 months, whichever comes first (typical recommendation).

Timing Belt Replacement:

Recommended every 80,000 - 100,000 km or 5 years for all engines (critical maintenance item).

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ, SAE 10W-30 or 10W-40 (check manual for specific viscosity and approval).

Coolant Type:

Ethylene glycol-based coolant, typically a green or orange type (e.g., Dex-Cool equivalent or Mazda FL22).

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron III/Mercon equivalent.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

CV joints, shock absorbers, clutch wear, exhaust systems.

Engine Specific Notes:

Ensure regular timing belt changes to prevent catastrophic engine damage on interference engines (most of these are).

Electrical Issues:

Aging wiring harnesses, sensor failures (e.g., crankshaft position sensor), interior trim electricals.

📚 Vehicle History

Brand Heritage

Ford In Australasia:

Ford Australia and New Zealand had a strong history of rebadging Mazda vehicles.

Model Evolution

Ford Laser Lineage:

The Laser was Ford's primary compact car offering in many markets, sharing development with Mazda's Familia/323.

Production

Manufacturing Locations:

Primarily manufactured in Australia and Japan, depending on market.

🏆 Awards & Recognition

Recognitions

Market Perception:

Generally regarded as a reliable and economical vehicle, particularly in markets where it was prevalent.