Ford Maverick 2001-2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Maverick Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Market Designation: North America (USA, Canada) Platform: Ford CD2 platform (derived from Mazda...

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Type: Car

Vendor:

Sku: 155952

Tags: 2001 2002 2003 2004 2005 2006 2007 Car Cars Ford Maverick

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Maverick

Years Covered:

2001, 2002, 2003, 2004, 2005, 2006, 2007

Market Designation:

North America (USA, Canada)

Platform:

Ford CD2 platform (derived from Mazda GE platform)

Codes

Vin Code Start Digit:

Vin Code End Digit:

👋 Introduction

Market Position

Vehicle Segment:

Compact Sport Utility Vehicle (SUV)

Target Demographic:

Younger buyers, value-conscious consumers, those seeking a compact and fuel-efficient SUV.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra, Hyundai Santa Fe

Key Features

Design Philosophy:

Rugged, truck-like styling with car-like handling and practicality.

Unique Selling Points:

Body-on-frame construction (uncommon in its segment at the time), available V6 engine, distinctive styling.

Body Style:

Compact SUV, 4-door configuration.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete factory service and repair information

Regions:

North America

All Styles Covered:

Yes, the manual explicitly states 'ALL STYLES COVERED'.

Page Count

Estimated Page Count:

Hundreds (specific number not provided, but described as comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Origin:

Actual Genuine Repair Service Factory Manuals (not 3rd party)

Language

Language:

English

Format

Format:

PDF Download

Accessibility:

Viewable and printable on PC (Windows and Mac)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Cooling System, Emission System, Engine Control System

Chassis & Drivetrain:

Brake System, Suspension, Steering, Differential/Drive, Axle

Electrical & Body:

Wiring Diagram, Electrical System, Heater/Air Conditioner, Chassis/Body, Interior, Restraint System

Procedures Included

Maintenance:

General Maintenance, Periodic Lubrication

Repair Diagnostics:

Troubleshooting, Repair Procedures (step-by-step), Diagnostic Guides

Illustrations Diagrams:

Contains all necessary illustrations, drawings, and photos.

Technical Depth

Depth:

Comprehensive (covers all aspects of repair, rebuild, refurbish, restore, maintenance, and diagnostics)

Target Audience:

Professional Technicians and Mechanics, as well as DIY owners

Diagnostic Tools:

Detailed troubleshooting guide for diagnosing and correcting problems.

📊 Manual Specifications

File Format

Format:

Software Requirement:

Adobe PDF Reader

Searchability:

Searchable PDF for quick information retrieval.

Print Quality

Printability:

Printable without restriction (entire manual or specific pages)

Resolution:

High resolution

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant download link provided post-payment

Storage

Storage Options:

Save to hard drive, burn to CD-ROM

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.0L I4 (SPI/Zetec), 2.3L I4 (Duratec), 3.0L V6 (Vulcan/Duratec)

2.0L Zetec-E I4:

Displacement: 1988 cc; Horsepower: 127-130 hp @ 5300-5500 rpm; Torque: 131-134 lb-ft @ 3300-4300 rpm

2.3L Duratec I4:

Displacement: 2295 cc; Horsepower: 142-145 hp @ 5300-5400 rpm; Torque: 147-154 lb-ft @ 4000-4300 rpm

3.0L Vulcan V6 (Vulcan V6):

Displacement: 2986 cc; Horsepower: 190 hp @ 5250 rpm; Torque: 205 lb-ft @ 3750 rpm

3.0L Duratec V6 (Later Models):

Displacement: 2986 cc; Horsepower: 200 hp @ 6000 rpm; Torque: 200 lb-ft @ 4700 rpm

2.0L Zetec-S I4 (Alternative Variant):

Displacement: 1988 cc; Horsepower: 127 hp @ 5500 rpm; Torque: 130 lb-ft @ 4300 rpm

Performance

Horsepower Range:

127-200 hp

Torque Range:

131-205 lb-ft

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Options:

5-speed Manual, 4-speed Automatic

Optional

Drivetrain:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD)

Features

AWD System:

Active Torque Split AWD (available)

📐 Dimensions

Exterior

Wheelbase Inches:

103.1 inches

Length Inches:

173.0 inches

Width Inches:

70.3 inches

Height Inches:

66.4 inches

Weights

Curb Weight Lbs Range:

3,100 - 3,600 lbs (approx.)

Towing Capacity Lbs:

Up to 3,500 lbs (with V6 and proper towing package)

Interior

Passenger Capacity:

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Driver:

4 Stars (for 2005 model year)

NHTSA Frontal Crash Rating Passenger:

4 Stars (for 2005 model year)

IIHS Frontal Offset Rating:

Good (for 2005 model year)

Active Features

Standard on most trims, optional on base models

Traction Control:

Optional on some trims, often tied to AWD system

Passive Features

Airbags:

Frontal airbags standard, side airbags optional on some trims

Rollover Stability Control:

Not widely available during this generation

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional premium audio system (e.g., Audiophile).

Navigation:

Not available during this generation.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Auxiliary Input:

Not standard; some aftermarket head units offered auxiliary inputs.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles or 6-12 months (depending on driving conditions and oil type; consult manual for specifics).

Tire Rotation Interval:

Every 5,000 - 7,500 miles

Transmission Fluid Change:

Every 60,000 - 100,000 miles (refer to specific transmission type and fluid specification in manual)

Fluid Specifications

Engine Oil Type:

API SN/SP certified, SAE 5W-20 or SAE 5W-30 (refer to engine type and climate in manual)

Engine Oil Capacity:

4.5 - 5.5 quarts (approx., depending on engine)

Coolant Type:

Ford Premium Gold Coolant (or equivalent meeting specification WSS-M97B51-A1)

Transmission Fluid Type:

Mercon V Automatic Transmission Fluid (ATF) for automatic transmissions. Manual transmission fluid: SAE 75W-90 GL-4 or GL-5.

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Mercon ATF or equivalent

Known Issues

Common Problems:

Rear main seal leaks (V6 engines), alternator failures, catalytic converter issues, suspension component wear (ball joints, control arms), occasional transmission solenoid issues.

📚 Vehicle History

Brand Heritage

Ford SUV Lineup:

Part of Ford's expansion into the SUV market following the Explorer's success.

Model Evolution

First Generation:

Launched for the 2001 model year, based on the Mazda Tribute platform.

Mid-Cycle Refresh:

Received a minor refresh for the 2005 model year with updated styling and interior features.

Production

Manufacturing Location:

Kansas City Assembly Plant, Claycomo, Missouri, USA

Production End Year:

🏆 Awards & Recognition

Recognitions

Segment Positioning:

Often lauded for its ruggedness and practicality in a segment that was increasingly moving towards unibody construction.