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Ford Maverick 2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Maverick Year: 2003 Generation Generation Designation: First Generation (First Facelift) Codes Platform Code: UN170 👋 Introduction Market Position Vehicle Segment: Compact SUV /...
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Ford Maverick 2003 Workshop Service Repair ManualFord Maverick 2003 Workshop Service Repair ManualFord Maverick 2003 Workshop Service Repair ManualFord Maverick 2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Maverick
Year:
2003
Generation
Generation Designation:
First Generation (First Facelift)
Codes
Platform Code:
UN170
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Individuals seeking a practical, maneuverable, and fuel-efficient compact SUV for everyday use and light recreational activities.
Competitive Analysis
Key Competitors 2003:
Honda CR-V, Toyota RAV4, Subaru Forester, Nissan Xterra (though Xterra is slightly larger)
Key Features
Distinguishing Features:
Unibody construction, independent rear suspension (a departure from some earlier truck-based SUVs), focus on practicality and fuel efficiency for its class.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Primarily North America (specific regional variations may exist but are not detailed)
Page Count
Estimated Page Count:
Hundreds (exact number not specified, but implies comprehensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Completeness:
Complete official full factory service repair manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle, Cooling System, Fuel Injection, Fuel System, Emission System
Chassis & Suspension:
Brake System, Suspension, Steering, Chassis/Body
Electrical & HVAC:
Wiring Diagram, Electrical System, Heater/Air Conditioning, Engine Control System
Interior & Safety:
Restraint System, Interior
Body & Frame:
Chassis/Body, Interior Trim, Exterior Body Panels, Doors, Hood, Tailgate, Bumpers
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Diagnostics:
Troubleshooting
Repair:
Complete disassembly and reassembly procedures for all covered systems
Troubleshooting:
Diagnostic procedures for engine, transmission, electrical, and other systems; symptom-based troubleshooting guides.
Component Replacement:
Detailed procedures for replacing major and minor components across all vehicle systems.
Technical Depth
Depth Level:
Comprehensive (suitable for DIYers and experienced mechanics)
Detail Level:
Step-by-step instructions, detailed substeps, notes, cautions, warnings, hundreds of photos and illustrations, enlarged insets
Electrical Coverage:
Detailed wiring diagrams, circuit descriptions, and troubleshooting for the entire electrical system.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
PDF format implies searchable text, allowing for quick information retrieval.
Print Quality
Printability:
Printable without restriction
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Requirements
Reader:
Adobe PDF Reader
Delivery Method
Delivery:
Instant download after payment
⚙️ Engine Specifications
Primary Engine
Engine Code:
Zetec-SE (2.0L DOHC I4), Duratec (2.3L DOHC I4)
Displacement:
1998cc (2.0L), 2295cc (2.3L)
Performance
Horsepower 2.0L:
Approx. 127 hp @ 5300 rpm
Torque 2.0L:
Approx. 135 lb-ft @ 4500 rpm
Horsepower 2.3L:
Approx. 142 hp @ 5250 rpm
Torque 2.3L:
Approx. 153 lb-ft @ 4000 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI)
Fuel Type
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type 2.0L:
5-Speed Manual
Transmission Type 2.3L:
5-Speed Manual
Optional
Transmission Type 2.0L Optional:
4-Speed Automatic
Transmission Type 2.3L Optional:
4-Speed Automatic
Features
Drive Type:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Wheelbase:
103.1 inches (2619 mm)
Length:
173.0 inches (4394 mm)
Width:
71.1 inches (1806 mm)
Height:
66.7 inches (1694 mm)
Weights
Curb Weight Estimate:
Approximately 3,100 - 3,400 lbs (1406 - 1542 kg) depending on configuration
Cargo
Cargo Volume Seats Up:
Approx. 27.7 cu ft
Cargo Volume Seats Down:
Approx. 61.1 cu ft
Wheels Tires
Wheel Bolt Pattern:
5 x 4.5 inches (5x114.3 mm)
Standard Tire Size:
P215/70R16 or P235/70R16 (depending on trim and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4/5 Stars (based on contemporary Ford models, specific Maverick 2003 ratings may vary)
NHTSA Front Impact Passenger:
Likely 4/5 Stars (based on contemporary Ford models, specific Maverick 2003 ratings may vary)
Active Features
ABS:
Available (typically standard on higher trims or optional)
Traction Control:
Available (often with AWD system)
Passive Features
Airbags:
Driver and Passenger front airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio system
Climate Control:
Manual or optional automatic climate control
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first (refer to manual for exact specifications)
Engine Coolant Flush:
Recommended every 30,000 miles (48,000 km) or 2 years (refer to manual)
Transmission Fluid Change:
Every 45,000 - 60,000 miles (72,000 - 96,000 km) for automatic, or as specified for manual (refer to manual)
Fluid Specifications
Engine Oil Spec:
SAE 5W-20 (or 5W-30 depending on temperature and engine variant, confirm with manual)
Coolant Type:
Ford Premium Engine Coolant (Ford specification ESE-M97B44-A) or equivalent
Transmission Fluid Automatic:
MERCON V (or specified equivalent)
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Power Steering Fluid (refer to manual for specific Ford specification)
Known Issues
Common Problems:
Potential for ignition coil failure (coil-on-plug), occasional transmission issues (especially with older fluid), minor electrical glitches, front suspension component wear (bushings, ball joints) due to its SUV nature.
📚 Vehicle History
Brand Heritage
Ford SUV History:
Ford has a long history in SUVs, including the Bronco, Explorer, and Escape. The Maverick was positioned as a smaller, more car-like offering within their SUV lineup.
Model Evolution
Maverick Generation History:
The 2003 model represents the first generation of the Ford Maverick compact SUV, which was based on the Mazda Tribute platform and shared components with the Mercury Mariner. This generation ran from 2001 to 2007.
Production
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
🏆 Awards & Recognition
Recognitions
Safety Awards Mention:
While specific awards for the 2003 Maverick are not widely publicized, its platform sibling, the Mazda Tribute, often received positive reviews for its handling and safety features for the era.
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