🏷️ Basic Information

Make:

Ford

Model:

Montego

Year:

2005-2007

Chassis Code:

CD3 Platform

👋 Introduction

Market Position:

The Ford Montego was positioned as a mainstream mid-size sedan, sharing its platform with the Mazda 6 and Ford Fusion. It aimed to provide comfort, practicality, and a range of engine options to a broad consumer base.

Competitors:

Competed against vehicles like the Chevrolet Impala, Toyota Camry, Honda Accord, and Nissan Altima.

Key Features:

Offered a choice of V6 engines, available all-wheel drive on certain models, and a comfortable, spacious interior. The model was part of Ford's strategy to diversify its sedan lineup.

📋 Manual Details

Applicable Models:

All Montego models, engines, trims, and transmission types

Estimated Page Count:

Hundreds of pages (specific count not provided, but indicated as substantial)

Manual Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Service Repair:

Comprehensive engine diagnostics, repair, overhaul, and rebuilding procedures

Transmission Service Repair:

Detailed procedures for automatic and potentially manual transmission service, repair, and overhaul

Brake System:

Service and repair of hydraulic systems, calipers, rotors, pads, ABS components

Wiring Diagrams:

Complete wiring schematics for all electrical systems

Electrical System:

Diagnosis and repair of all electrical components, circuits, and systems

Suspension:

Service and repair of front and rear suspension components, alignment specifications

Steering:

Diagnosis and repair of power steering systems, steering columns, and linkages

Cooling System:

Service and repair of radiator, coolant, water pump, thermostat, and cooling fan systems

Fuel Injection Fuel System:

Diagnosis and repair of fuel pumps, injectors, fuel lines, pressure regulators, and evaporative emission control systems

Emission System:

Service and repair of emissions control components, catalytic converters, and diagnostic trouble codes (DTCs)

Heater Air Conditional:

Service and repair of HVAC system components, refrigerant, and climate control

Engine Control System:

Diagnosis and repair of Powertrain Control Module (PCM), sensors, actuators, and engine management functions

Chassis Body:

Body repair, structural information, exterior trim, and related components

Restraint System:

Service and repair of airbags, seat belts, and related safety systems

Interior:

Repair and service of interior trim, dashboard, seats, and related components

Differential Drive:

Service and repair of front and rear differentials, drive axles, and related components

Axle:

Service and repair of front and rear axles, CV joints, and related components

General Maintenance:

Routine checks, fluid changes, filter replacements, and general upkeep procedures

Periodic Lubrication:

Lubrication points, schedules, and recommended lubricant types

Troubleshooting:

Step-by-step diagnostic procedures for identifying and resolving common and complex issues

Repair Procedures:

Detailed, numbered instructions for component removal, installation, and repair

Disassembly Assembly:

Comprehensive guides for taking apart and reassembling various vehicle systems and components

Cleaning:

Procedures for cleaning specific components during repair or maintenance

Electrical Diagnostics:

Integrated troubleshooting and service procedures with detailed wiring diagrams

Technical Depth:

Comprehensive, professional-level technical information suitable for dealership technicians and advanced DIYers

📊 Manual Specifications

File Format:

PDF

Printability:

Full Printable

Zoom Capability:

YES (Zoom IN/OUT)

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Software Requirements:

Adobe PDF Reader & WinZip

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Options:

The Ford Montego (2005-2007) was primarily equipped with V6 engines. Specific engine variants available included: - 3.0L Duratec 30 V6 (typically producing around 200-220 hp) - 3.5L Duratec 35 V6 (introduced later, offering more power, though potentially less common in early models of this generation. Please refer to specific model year for confirmation).

Horsepower Range:

Approximately 200-220 hp for the 3.0L V6, with potential for slightly higher output in later or specific configurations.

Fuel Delivery:

Electronic Fuel Injection (EFI), typically with sequential port injection.

🔧 Transmission

Standard Transmission:

The Montego predominantly featured a 6-speed automatic transmission (e.g., 6F50 or similar Ford transmissions of the era) as standard or widely available.

Optional Transmission:

All-wheel drive (AWD) was an available option on select models, utilizing a specific AWD transfer case and rear differential.

Transmission Features:

The 6-speed automatic likely featured electronic controls and potentially a manual shift mode (e.g., SelectShift).

📐 Dimensions

Wheelbase:

Approximately 112.4 inches (2855 mm)

Length:

Approximately 190.7 inches (4844 mm)

Width:

Approximately 74.4 inches (1890 mm)

Height:

Approximately 58.1 inches (1476 mm)

Curb Weight:

Approximately 3,500 - 3,800 lbs (1588 - 1724 kg), depending on configuration (e.g., FWD vs. AWD, engine).

🛡️ Safety Features

NHTSA Ratings:

Likely received good safety ratings from NHTSA for its era, with dual-stage front airbags, side-impact airbags, and available ABS and traction control.

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control (TCS), available Electronic Stability Control (ESC - though may be less common/standardized in early models of this generation).

Passive Safety Features:

Dual-stage front airbags, front and rear side curtain airbags, front seat-mounted side airbags, energy-absorbing steering column, LATCH child seat anchor system.

💡 Technology Features

Infotainment System:

Base models likely featured a standard AM/FM/CD player. Optional upgrades could include premium audio systems, in-dash 6-disc CD changers, and satellite radio capability. Ford's Audiophile sound systems were often an option.

Driver Assistance Features:

Limited by modern standards, but likely included features like cruise control and potentially parking assist sensors on higher trims. ABS and Traction Control were key electronic aids.

Connectivity Features:

May have offered auxiliary audio input jacks on higher trim levels or as an aftermarket addition. Bluetooth integration was not common as standard equipment during this period.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Consult manual for specific recommendation (e.g., 5W-20 synthetic blend or full synthetic).

Transmission Fluid Change Interval:

Generally recommended around 60,000-100,000 miles (96,000-160,000 km) for the automatic transmission, or based on fluid condition and service history. Refer to manual for specific interval and fluid type (likely Mercon V or equivalent).

Engine Oil Specification:

SAE 5W-20, meeting Ford specification WSS-M2C153-H (or equivalent). Capacity approximately 5.5-6.0 quarts (5.2-5.7 liters) for V6 engines.

Coolant Specification:

Ford Premium Engine Coolant (Green) or equivalent, meeting specification WSS-M97B44-D. Typically a 50/50 mix of coolant and distilled water. Capacity approximately 10-12 quarts (9.5-11.4 liters).

Brake Fluid Specification:

DOT 3 or DOT 4 hydraulic brake fluid.

Common Issues:

Potential issues include transmission solenoid issues, throttle body problems, catalytic converter failures, and occasional issues with power steering or suspension components. Engine mounts can also wear over time.

📚 Vehicle History

Brand Heritage Context:

The Ford Montego represents a chapter in Ford's evolution of mid-size and near-luxury sedans, building on the legacy of models like the Taurus and Sable. It was part of the 'CD3 platform' which signaled a shift towards global platform development for Ford.

Model Evolution Context:

The Montego was introduced as a successor to the Mercury Sable and was positioned to offer a blend of American comfort with some European handling characteristics, thanks to its CD3 platform roots (shared with the Mazda 6). It aimed to fill a niche between the Ford Fusion and the larger Ford Crown Victoria.

Production Years:

2005-2007

Manufacturing Location:

Built in Flat Rock, Michigan, USA.

🏆 Awards & Recognition

Safety Awards:

The Montego, as part of the CD3 platform, generally performed well in safety tests for its time, likely earning 'Good' ratings from IIHS and 4-star or 5-star ratings from NHTSA in frontal and side impact tests. Specific awards would need to be researched per model year.