Ford New Holland TM120 TM130 TM140 TM155 TM175 TM190 Tractor Service Repair Factory Manual

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Type: Tractor

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Sku: 142505

Tags: Agriculture Ford New Holland New Holland TM120 TM120 TM130 TM140 TM155 TM175 TM130 TM140 TM155 TM175 TM190 Tractor Tractors

Product variants

Description

The Ford New Holland TM Series Tractors, including models TM120, TM130, TM140, TM155, TM175, and TM190, represent a line of heavy-duty agricultural machinery designed for demanding farm operations. These tractors are recognized for their power, reliability, and advanced features, embodying a heritage of robust engineering that combines Ford's tractor manufacturing history with New Holland's agricultural expertise. Primarily produced from the late 1990s through the early to mid-2000s, the TM series offered substantial horsepower, typically ranging from 120 to 190 HP, and featured advanced powershift transmissions with electro-hydraulic controls, making them a significant development in their market segment. This Service Repair Factory Manual provides comprehensive guidance for the maintenance, diagnosis, and repair of the Ford New Holland TM Series Tractors. Its scope covers all major systems, including the engine, clutches, transmission, drive lines, mechanical front and rear axles, Power Take-Off (PTO), braking system, hydraulic systems, steering, auxiliary units, and the operator's cab. The manual details routine maintenance, diagnostic procedures, repair and rebuild instructions, and necessary adjustments and settings, offering in-depth technical information such as torque specifications, clearances, and tolerances. It is an essential resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their TM Series tractor.

🏷️ Basic Information

Identification

Make:

Ford New Holland

Model:

TM Series Tractor

Covered Models:

TM120, TM130, TM140, TM155, TM175, TM190

👋 Introduction

Market Position

Market Segment:

Heavy-duty agricultural tractors designed for demanding farm operations.

Key Features

Key Features:

The Ford New Holland TM series represents a robust line of tractors known for their power, reliability, and advanced features for their era, catering to professional agricultural needs.

Competitive Analysis

Competitors:

Competes with tractors from brands such as John Deere (e.g., 7000/7010 series), Case IH (e.g., MX series), Massey Ferguson (e.g., 6200/8200 series).

📋 Manual Details

Coverage Areas

Systems Covered:

General, Engine, Clutches, Transmission System, Drive Lines (FWD Electro-Hydraulic Clutch), Mechanical Front Axle, Mechanical Rear Wheel Drive (Rear Axle), Power Take-Off, Braking System, Hydraulic Systems, Steering Systems, Front Axle, Auxiliary Units, Electrical System, CAB

Manual Type

Manual Type:

Service Repair Factory Manual

Language

Language:

English

Format

File Format:

Compatibility

Compatible Os:

All Versions of Windows & Mac

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Page Count

Page Count Estimate:

While not explicitly stated, factory service manuals for tractors of this complexity typically range from 1000 to 2500+ pages to cover all models and systems comprehensively.

📖 Manual Coverage

Systems Covered

Engine Service:

Detailed diagnostic procedures, repair instructions, component overhauls for all engine variants.

Transmission Service:

Complete overhaul procedures for manual and electro-hydraulic transmissions, including clutch packs, gearsets, and control systems.

Hydraulic Systems:

In-depth coverage of hydraulic pump, valve control, cylinder repair, troubleshooting, and fluid specifications.

Electrical System:

Comprehensive wiring diagrams, component testing, diagnostic procedures for all electrical circuits including lighting, starter, alternator, and electronic control units.

Braking System:

Detailed information on hydraulic brake systems, parking brake, adjustments, and component replacement.

Pto Service:

Maintenance, repair, and adjustment procedures for the Power Take-Off (PTO) system.

Front Axle Drive:

Service and repair for the mechanical front-wheel drive axle, including differentials and drive shafts.

Cab Systems:

Information on HVAC systems, controls, interior components, and safety features within the operator's cab.

Drive Line Service:

Detailed procedures for the FWD electro-hydraulic clutch engagement, differential, and drive shafts.

Steering System:

Repair and maintenance of the hydrostatic power steering system, including pumps and steering cylinders.

Auxiliary Units:

Coverage of auxiliary systems like starter, alternator, cooling system, and exhaust.

Frame And Chassis:

Includes information on the tractor's main frame, hitch systems (rear and potentially front), and ballast mounting points.

Procedures Included

Routine Maintenance:

Scheduled maintenance tasks, lubrication points, filter replacement, and fluid checks.

Diagnostic Procedures:

Step-by-step troubleshooting guides for identifying and resolving common and complex issues across all systems.

Repair And Rebuild:

Detailed instructions for disassembling, repairing, and reassembling major components and subsystems.

Adjustments And Settings:

Guidance on proper adjustments for brakes, clutches, PTO engagement, and hydraulic systems.

Troubleshooting Charts:

Diagnostic flowcharts and symptom-based troubleshooting guides for efficient problem diagnosis.

Component Identification:

Clear identification of all parts with exploded views and part numbers where applicable.

Technical Depth

Technical Depth:

Comprehensive, covering basic to advanced repair and overhaul procedures, suitable for technicians and experienced owners.

Torque Specifications:

Includes critical torque values for fasteners across all major component assemblies.

Clearances And Tolerances:

Provides essential dimensional specifications and wear limits for engine, transmission, and hydraulic components.

Wiring Diagrams:

Detailed, color-coded wiring diagrams for all electrical systems, crucial for troubleshooting.

📊 Manual Specifications

File Specifications

PDF Quality:

High-resolution scans of original factory documentation, ensuring clarity and readability, with zoom capability.

Searchability:

Text-searchable PDF for quick location of information.

Instant Download:

Print Quality

Print Quality:

Excellent for digital viewing with zoom functionality. Original print quality would have been high-standard factory documentation.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Typically John Deere PowerTech or similar diesel engines, varying by specific model (e.g., 6.8L or 7.2L inline 6-cylinder).

Performance

Horsepower Range:

Approximately 120 HP (TM120) to 190 HP (TM190), with power boost capabilities on some models.

Fuel System

Fuel System Type:

High-pressure common rail (HPCR) diesel injection systems.

Engine Displacement

Engine Displacement Range:

Likely in the range of 6.8 to 7.2 liters, depending on the specific engine fitted by New Holland.

🔧 Transmission

Standard

Transmission Type:

Powershift transmission (e.g., 18 Forward / 6 Reverse or 19 Forward / 7 Reverse gears).

Features

Transmission Features:

Electro-hydraulic shifting, automatic gear shifting modes, clutchless forward/reverse shuttle.

Optional

Optional Transmission:

While Powershift was standard for the TM series, variations in gear counts or specific control packages might be considered 'optional' depending on the build configuration.

📐 Dimensions

Weights

Approximate Operating Weight:

Ranges from 11,000 lbs to 17,000 lbs (unballasted), varying by model and configuration.

Exterior

Wheelbase Range:

Variable based on model, typically around 100-110 inches.

Tire Size Recommendations:

Manual will specify appropriate tire sizes for front and rear axles based on model and intended use.

🛡️ Safety Features

Passive Features

Operator Station Safety:

ROPS (Roll-Over Protective Structure) certified cab, seatbelts, safety glass.

Active Features

Operator Comfort Safety:

Ergonomically designed controls, advanced cab suspension systems (if equipped), and smooth powershift operation contribute to operator safety and reduced fatigue.

💡 Technology Features

Infotainment

Cab Features:

While not a modern infotainment system, cabs feature robust controls, instrumentation, and potential for auxiliary audio inputs.

Driver Assistance

Transmission Control:

Advanced electronic powershift controls and automatic modes enhance operator efficiency and reduce fatigue.

Pto Management:

Electro-hydraulic PTO engagement and speed selection features improve ease of use and prevent driveline shock.

FWD Clutch Control:

The electro-hydraulic front-wheel drive clutch offers automatic engagement and disengagement based on traction conditions.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 250-500 operating hours, depending on operating conditions and oil type.

Hydraulic Fluid Change:

Typically every 1000-1500 operating hours.

Fluid Specifications

Engine Oil Spec:

API CG-4 or CH-4 rated SAE 15W-40 or 10W-30 diesel engine oil.

Hydraulic Fluid Spec:

New Holland CNH approved hydraulic fluid (e.g., NH 410B) or equivalent UTF (Universal Tractor Transmission Fluid) meeting appropriate specifications.

Transmission Fluid Spec:

Specific powershift transmission fluid, consult manual for exact specification (often an ATF-based fluid).

Coolant Type:

New Holland approved long-life coolant (ethylene glycol based), typically a 50/50 mix with deionized water.

Grease Type:

General purpose lithium-based grease for lubrication points.

Known Issues

Common Issues:

Potential issues can include electronic control unit (ECU) glitches, wear on Powershift clutch packs, and hydraulic system leaks if not properly maintained. Refer to the manual for specific diagnostic procedures.

Transmission Issues:

Over time, especially with heavy use, clutch pack wear in the powershift transmission can lead to hesitation or failure to engage specific gears. The manual provides troubleshooting for solenoid issues and clutch pressure checks.

Hydraulic Issues:

Common hydraulic issues can include slow operation of implements, leaks from cylinder seals or hoses, and pump wear. The manual details pressure testing and component replacement procedures.

📚 Vehicle History

Brand Heritage

Heritage:

Ford New Holland represents a lineage of robust and reliable agricultural machinery, combining Ford's tractor manufacturing history with New Holland's agricultural expertise.

Model Evolution

Evolution:

The TM series was a key development in New Holland's tractor range, focusing on power, comfort, and advanced transmission technology for the late 1990s and early 2000s.

Production

Production Period:

The TM series was primarily produced from the late 1990s through the early to mid-2000s, before being succeeded by later series like the T7000.