Market Segment:
Executive Car / Large Family Car
Competitors 1989:
Opel Senator, BMW 5 Series (E34), Mercedes-Benz E-Class (W124), Audi 100 (C3)
Design Philosophy:
Aerodynamic styling, advanced engineering for its time, emphasis on comfort and space
Distinctive Features:
Unique rounded styling, independent rear suspension across all models, optional anti-lock brakes (ABS)
Target Audience:
Professional Technicians, DIY Mechanics, Owners with Basic Mechanical Knowledge
Learning Curve:
Designed to teach factory-level repair knowledge, suitable for those with basic electrical and mechanical understanding
Engine:
2.0L, 2.3L, 2.8L V6, 2.9L V6 (OHC and OHV variants)
Transmission:
5-speed Manual, 4-speed Automatic (including operation, diagnosis, and repair)
Suspension:
Front MacPherson struts, Rear multi-link independent suspension (including alignment specifications)
Brakes:
Front discs, Rear discs (including ABS system diagnosis and repair)
Steering:
Power assisted rack and pinion
Electrical System:
Complete wiring diagrams, component locations, fuse and relay information, ignition system, charging system, starting system
Body And Frame:
Body panel removal and installation, interior trim, glass replacement, chassis specifications
Fuel System:
Fuel injection systems (Bosch LE-Jetronic, EEC-IV), fuel pump, injectors, pressure regulators
Cooling System:
Radiator, thermostat, water pump, cooling fan, coolant specifications
Exhaust System:
Manifold, catalytic converter, muffler, pipe replacement
HVAC:
Air conditioning system, heater core, blower motor, climate control operation
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation (where applicable)
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly And Assembly:
Detailed instructions for component removal and reinstallation
Cleaning And Reinstalling:
Specific cleaning procedures for components before reinstallation
Depth:
Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts
Print Quality:
Full Printable (High Resolution)
Searchability:
Likely Searchable Text within PDF
Zoom Functionality:
YES (Zoom IN/OUT)
Digital Binding:
N/A (Digital Download)
Digital Paper Type:
N/A (Digital PDF)
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed)
Operating System Compatibility:
All Versions of Windows & Mac
Engine Options:
2.0L I4 (CVH, DOHC), 2.3L I4 (OHC, NOHC), 2.8L V6 (Cologne OHV), 2.9L V6 (Cologne OHV)
Power Output Range:
Approx. 115 hp (2.0L) to 150 hp (2.9L V6)
Torque Range:
Approx. 175 Nm (2.0L) to 228 Nm (2.9L V6)
Fuel Delivery:
Multi-point Fuel Injection (MPI) for most engines, some variants may have Electronic Fuel Injection (EFI)
Ignition System:
Electronic ignition with distributor or distributorless ignition systems (DIS) depending on engine variant
Oil Capacity Approx:
4.5 - 5.5 Liters (depending on engine)
Standard Transmission:
5-speed Manual (MT75 gearbox common)
Optional Transmission:
4-speed Automatic (A4LD common)
Gear Ratios:
Detailed gear ratios for each transmission type will be present in the manual.
Clutch Type:
Hydraulically operated single dry plate clutch (for manual transmission)
Manual Transmission Fluid:
Typically SAE 75W-90 or 80W-90 GL-4 gear oil
Automatic Transmission Fluid:
Mercon/Dexron II (or equivalent)
Wheelbase:
Approximately 2,860 mm (112.6 inches)
Length:
Approximately 4,800 mm (189 inches)
Width:
Approximately 1,790 mm (70.5 inches)
Height:
Approximately 1,430 mm (56.3 inches)
Curb Weight:
Varies by engine and equipment, typically 1450 - 1650 kg
Gross Vehicle Weight:
Refer to vehicle's VIN plate or manual for exact GVWR
Crash Test Results:
Limited official crash test data publicly available for this era and model, but designed to European safety standards of the time.
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims and later production models.
Traction Control:
Not commonly available for this model year.
Seatbelts:
Front seatbelts, likely with pre-tensioners on later models; rear seatbelts standard.
Airbags:
Driver airbag generally not standard, likely an option on top trims, passenger airbag uncommon.
Headlights:
Halogen headlights, possibly with integrated fog lamps.
Audio System:
Factory fitted radio/cassette player, potential for upgraded sound systems. No integrated CD players or digital displays.
Climate Control:
Manual climate control or optional automatic climate control system.
Cruise Control:
Optional cruise control system available on most models.
Connectivity Features:
None in the modern sense; analog systems only.
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first (refer to specific manual for exact recommendation).
Spark Plug Replacement Interval:
Intervals vary by spark plug type (e.g., copper, platinum), typically 30,000 - 60,000 km.
Timing Belt Replacement Interval:
For models with timing belts (some 4-cylinders), typically 60,000 - 100,000 km or 4-5 years.
Engine Oil Specification:
API SG/SH or SF, viscosity typically 10W-40 or 10W-30 (refer to manual for precise grade based on climate).
Coolant Specification:
Ethylene glycol-based antifreeze (e.g., Ford Super Plus Premium) mixed with distilled water, typically 50/50 ratio.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Common Issues 1989 Scorpio:
Ignition coil failure, distributor issues (especially with V6 engines), minor electrical gremlins, coolant leaks from plastic components, potential ABS sensor faults.
Ford Europe Heritage:
Ford of Europe has a long history of producing innovative and popular vehicles, often with a focus on performance and advanced technology for their respective eras.
Scorpio Generation 1:
The Scorpio (Mk1) was introduced in 1985 and significantly updated for the 1989 model year, with styling revisions and improved features, leading to this 1989 service manual.
Manufacturing Locations:
Primarily manufactured at Ford's plant in Genk, Belgium.
Production Years Mk1:
1985-1994