Engine Mechanical:
Full coverage: disassembly, assembly, inspection, repair, rebuilding
Cooling System:
Radiator, water pump, thermostat, hoses, fan assembly, coolant specifications
Starting And Ignition:
Starter motor, ignition system components, timing, spark plugs
Emission Controls:
Catalytic converter, EGR system, EVAP system, emission control sensors and actuators
Engine Controls:
ECU, sensors (MAP, TPS, O2, etc.), actuators, fuel injection system, ignition control
Transmission:
Manual gearbox (e.g., BorgWarner T5), clutch, driveshafts, differential
Driveline:
Propeller shaft, CV joints, rear axle, wheel bearings
Brakes:
Front and rear disc brakes (potentially upgraded for RS models), ABS (if fitted), hydraulic system, bleeding procedures
Steering:
Power steering system, steering rack, tie rod ends, steering column
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, hangers
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, fuel pressure specifications
HVAC:
Heating, Ventilation, and Air Conditioning system components and service
Instrumentation And Warning Systems:
Dashboard instruments, warning lights, gauges, onboard diagnostics indicators
Battery And Charging System:
Battery, alternator, starter motor, wiring and testing
Audio Systems:
Factory radio, speaker installation and wiring
Lighting:
Headlights, taillights, interior lights, wiring diagrams
Electrical:
Comprehensive coverage, including wiring schematics, component testing, troubleshooting
Body Interior Exterior:
Body panels, doors, windows, seats, trim, styling elements
General Information:
Vehicle identification, general warnings, safety precautions, torque specifications
Service Information:
Routine maintenance, service intervals, fluid types and capacities
Repair Procedures:
Detailed, step-by-step instructions for all major components and systems
Troubleshooting:
Diagnostic guides for common problems and fault finding
Rebuilding:
Comprehensive procedures for engine, transmission, and differential rebuilds
Refurbishment Restoration:
Guidance for bringing the vehicle back to original or enhanced specifications
Wiring Schematics:
Detailed electrical diagrams for all circuits
Depth Level:
Comprehensive: from basic maintenance to complete engine rebuilds and advanced electrical diagnostics
Detail Level:
Extremely detailed with substeps, notes, cautions, and warnings
Illustrations:
Detailed illustrations, drawings, photos, and enlarged insets
Diagnostic Support:
Combines troubleshooting with detailed wiring diagrams for electrical system diagnosis
Oil Change:
Typically every 5,000-10,000 km or 6-12 months (refer to manual for exact spec)
Engine Oil:
Synthetic or semi-synthetic 5W-30 or 10W-40 (refer to manual for specific viscosity and API rating for Cosworth YBD)
Coolant:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Gearbox Oil:
Specific manual transmission fluid (e.g., GL-4 rated) - consult manual for capacity and grade
Differential Oil:
Hypoid gear oil (e.g., GL-5 rated) - consult manual for capacity and grade
Engine Wear:
Potential head gasket issues, turbocharger wear, oil consumption
Electrical Gremlins:
Aging wiring harnesses and connectors can lead to intermittent faults
Body Corrosion:
Common in older vehicles, especially around wheel arches and sills
Suspension Bushings:
Wear and tear on rubber bushings can affect handling and ride comfort
