Ford TAURUS 1996-1999 Service Repair Manual 1997 1998

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🏷️ Basic Information Identification Make: Ford Model: Taurus Model Generation: Third Generation (1996-1999) Model Designation: Fourth Generation Platform (DN101) Body Style: Sedan, Wagon Production Years Covered: 1996, 1997, 1998, 1999...

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Type: Car

Vendor:

Sku: 31277

Tags: 1996 1997 1998 1999 Car Cars Ford TAURUS Taurus X

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Taurus

Model Generation:

Third Generation (1996-1999)

Model Designation:

Fourth Generation Platform (DN101)

Body Style:

Sedan, Wagon

Production Years Covered:

1996, 1997, 1998, 1999

👋 Introduction

Market Position

Vehicle Segment:

Full-size Sedan and Station Wagon

Target Audience:

Family vehicles, fleet vehicles

Competitive Analysis

Key Competitors:

Chevrolet Lumina, Buick LeSabre, Chrysler Concorde/Intrepid, Toyota Camry, Honda Accord (larger variants)

Key Features

Design Philosophy:

Emphasis on comfort, spaciousness, and a smooth ride. Introduction of a more aerodynamic and rounded exterior design compared to previous generations.

Trim Levels:

GL, LX, SE, SEL, Ghia (Canada), SHO (performance variant)

Manual Value Proposition

Professional Use:

Provides the same detailed information used by professional mechanics.

Diy Support:

Empowers DIY enthusiasts with the knowledge to perform complex repairs and maintenance.

📋 Manual Details

Coverage Areas

Primary Coverage:

North American Market Ford Taurus and Mercury Sable

Page Count

Estimated Page Count:

Over 5000 Pages

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Overhaul, Rebuilding, Performance Tuning, Diagnostics, Firing Orders, Serpentine Belt Routings

Engine Types:

3.0L Vulcan V6 OHV, 3.0L Duratec V6 DOHC (GL/LX/SE/SEL/Ghia trims), 3.4L DOHC SHO V8

Transmission Service:

Automatic Transmissions (AX4N, AX4S), Manual Transmissions (for SHO variants), Service Procedures, Specifications

Brake Systems:

Disc and Drum Brakes, ABS (Anti-lock Braking System) Service, Diagnostics

Suspension Steering:

Front and Rear Suspension, Steering System Components, Alignment Specifications

Electrical Systems:

Complete Wiring Diagrams, Charging System, Starting System, Ignition System, Lighting, Accessories

HVAC:

Air Conditioning Service and Capacities, Heating System, Climate Control

Body And Chassis:

Exterior Components, Interior Trim, Sunroof Service, Structural Information

Procedures Included

Maintenance:

Factory Maintenance Schedules and Charts, Fluid Specifications, Routine Service

Diagnostics:

Trouble Codes (OBD-I and OBD-II), Troubleshooting Procedures, Diagnostic Strategies

Repair Rebuild:

Engine Overhaul and Rebuilding, Transmission Repair, Brake Component Replacement, Suspension Component Replacement

Specific Repairs:

Timing Belt Replacement (for applicable engines), U-Joint and CV-Joint Service

Technical Depth

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and transmission rebuilding, including advanced diagnostics and troubleshooting.

Diagnostic Tools:

Information pertaining to the use of diagnostic scan tools and interpretation of computer diagnostic codes.

Illustrations:

Hundreds of Illustrations, Diagrams, and Schematics

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Print Quality

Printability:

Printable pages for direct use in a workshop environment.

Zoom Capability:

Allows for zooming to view detailed parts and diagrams.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

Compatibility

Operating Systems:

Works on all computers - PC & MAC

File Management

File Delivery:

Delivered as a ZIP file requiring extraction. User guidance provided for extraction on PC and MAC.

⚙️ Engine Specifications

Primary Engine

Base Engine 1996-1999:

3.0L (182 cu in) Vulcan OHV V6

Engine Options

Optional Engine 1996-1999:

3.0L (182 cu in) Duratec DOHC V6

Performance Variant Engine

Sho Engine:

3.4L (207 cu in) DOHC V8

Performance Engine 1

3.0L Vulcan Hp:

145 hp @ 4800 rpm

3.0L Vulcan Torque:

180 lb-ft @ 3700 rpm

Performance Engine 2

3.0L Duratec Hp:

200 hp @ 5650 rpm

3.0L Duratec Torque:

200 lb-ft @ 4500 rpm

Performance Engine 3

3.4L Sho V8 Hp:

235 hp @ 6100 rpm

3.4L Sho V8 Torque:

232 lb-ft @ 4800 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Management

EEC-IV / EEC-V

Timing System

3.0L Vulcan Timing:

Belt-driven SOHC (Single Overhead Cam)

3.0L Duratec Timing:

Chain-driven DOHC (Double Overhead Cam)

3.4L Sho Timing:

Belt-driven DOHC (Double Overhead Cam)

🔧 Transmission

Standard Transmission

Standard Trans All Models:

4-speed Automatic Transaxle (AX4S for early models, AX4N for later models)

Optional Transmission

Optional Trans Sho:

5-speed Manual Transaxle (Getrag GFT 235) - SHO models only

Features

Automatic Features:

Electronic Control, Overdrive

Fluid Specifications

Atf Type:

Mercon V Automatic Transmission Fluid (or equivalent)

Fluid Capacities

Atf Capacity Approx:

11-13 quarts (10.4-12.3 liters) depending on specific model and procedure

📐 Dimensions

Exterior

Wheelbase:

112.9 inches (2868 mm)

Length:

200.7 inches (5098 mm)

Width:

74.0 inches (1880 mm)

Height Sedan:

55.2 inches (1402 mm)

Height Wagon:

57.6 inches (1463 mm)

Weights

Curb Weight Approx:

3400-3900 lbs (1542-1769 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr Approx:

4600-5000 lbs (2087-2268 kg) depending on configuration

Cargo

Trunk Volume Sedan Approx:

16.7 cubic feet (473 liters)

Cargo Volume Wagon Approx:

36.5 cubic feet (1034 liters) behind rear seats, 74.0 cubic feet (2095 liters) with rear seats folded

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact Rating:

Good (as per available data for the generation)

NHTSA Passenger Front Impact Rating:

Good (as per available data for the generation)

Active Features

Standard on most models, Anti-lock Braking System

Traction Control:

Optional on some models

Passive Features

Airbags:

Driver and Passenger Front Airbags (Standard)

Seatbelts:

Front 3-point height-adjustable seatbelts, Rear 3-point seatbelts

Child Safety:

LATCH system not standard; child seat anchor points provided.

💡 Technology Features

Infotainment

Audio Systems:

AM/FM stereo with cassette, optional CD player, available premium audio systems.

Climate Control:

Manual climate control, optional automatic climate control (ACC) with digital display.

Driver Assistance

Cruise Control:

Standard on most models.

Keyless Entry:

Optional keyless entry system.

Connectivity

Transition from OBD-I to OBD-II diagnostics during this generation's lifespan.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 miles (8,000 km) or 6 months, using synthetic oil recommended for longer intervals (refer to manual for specifics).

Tire Rotation:

Every 5,000-7,500 miles (8,000-12,000 km)

Coolant Flush:

Every 30,000 miles (48,000 km) or 2-3 years

Spark Plug Replacement:

Approx. 100,000 miles (160,000 km) for Duratec/SHO, 60,000 miles (97,000 km) for Vulcan (refer to manual for exact type and interval)

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 (preferred for modern usage, check manual for original spec and viscosity index improver requirements)

Coolant Type:

Ford Premium Engine Coolant (Green) or compatible ethylene glycol based coolant

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Mercon ATF or Ford Power Steering Fluid

Known Issues

Transmission Reliability:

Early AX4S transmissions could be prone to torque converter issues and solenoid failures; AX4N generally considered more robust.

Intake Manifold Gaskets:

Plastic intake manifold gaskets on some Duratec engines could develop leaks.

Electrical Connectors:

Corrosion and loose connections in engine bay and door harness connectors can lead to various electrical gremlins.

Window Regulators:

Power window regulators can fail over time.

Suspension Components:

Struts, ball joints, and control arm bushings can wear out, leading to noise and poor handling.

📚 Vehicle History

Brand Heritage

Ford Legacy:

Ford's history of producing popular and accessible family vehicles in North America.

Model Evolution

Taurus Generation 3:

Redesigned for 1996 with a more rounded, aerodynamic 'oval' styling. This generation moved to the front-wheel-drive DN101 platform, shared with the Mercury Sable.

Key Updates 1996-1999:

Introduction of the Duratec V6 engine, improvements to transmission reliability, minor styling updates, and feature additions over the model run.

Production

Manufacturing Location:

Chicago Assembly Plant, Illinois, USA

Sales Performance:

The Taurus was consistently one of the best-selling cars in North America during this period, though sales began to decline as the market shifted towards SUVs and smaller sedans.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Ford Taurus was a multiple-time recipient of Car and Driver's '10Best' list in previous generations, establishing its reputation for value and competence.

Automotive Press Reviews:

Generally well-received by automotive press for its spacious interior, comfortable ride, and competitive pricing, though criticized for its polarizing styling by some.