Target Audience:
DIY enthusiasts, independent repair shops, and Ford owners seeking in-depth technical knowledge.
Comparison To Owner Manual:
Significantly more detailed and technically oriented than the standard owner's manual.
Comparison To Software Manuals:
Provides direct OEM data without software installation or compatibility issues.
Content Exclusivity:
Single-year specific OEM data, not a generalized generation manual.
Illustration Detail:
Includes detailed illustrations to aid in repair procedures.
Accessibility:
Easy to use, no installation required, readily searchable.
Engine:
Complete diagnosis, repair, and overhaul of all engine variants including timing components, cooling, lubrication, fuel, and emission control systems.
Transmission:
Detailed procedures for automatic transmission (e.g., AX4N/AX4S depending on engine) service, repair, and component replacement; including torque converter, valve body, and clutch pack diagnostics.
Brakes:
Front and rear brake system service, repair, and bleeding procedures, including ABS (Anti-lock Braking System) diagnostics and component replacement (e.g., master cylinder, calipers, rotors, pads).
Suspension:
Front and rear suspension system diagnostics, alignment procedures, component replacement (struts, shocks, control arms, ball joints, tie rods), and wheel bearing service.
Steering:
Power steering system service, rack and pinion repair, and steering column component replacement.
Electrical:
Comprehensive electrical schematics, wiring diagrams, diagnostic trouble codes (DTCs), and troubleshooting for all vehicle electrical systems including lighting, power windows, locks, mirrors, and accessories.
HVAC:
Air conditioning system service, refrigerant handling, component replacement (compressor, condenser, evaporator), and climate control system diagnostics.
Safety Systems:
Airbag system diagnosis, SRS (Supplemental Restraint System) component replacement, and seat belt service.
Bodywork:
Body panel repair, door and latch mechanism service, exterior trim replacement, and interior trim panel removal/installation.
Diagnostic Systems:
OBD-II (On-Board Diagnostics II) procedures, generic and manufacturer-specific DTC interpretation, and diagnostic tool usage.
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, tire rotation and pressure checks, brake pad/rotor inspection.
Major Repairs:
Engine component replacement (alternator, starter, water pump), transmission overhaul, brake caliper replacement, suspension strut replacement.
Troubleshooting:
Systematic diagnostic approaches for common and complex vehicle issues.
Rebuilding:
Engine and transmission rebuilding procedures, including torque specifications and clearances.
Installation:
Procedures for installing replacement parts and accessories.
Depth:
Comprehensive: from basic DIY tasks to advanced professional-level diagnostics and repairs.
Detail Level:
Detailed step-by-step instructions with illustrations and diagrams.
Engine Type 1:
3.0L Duratec V6
Engine Code 1:
Requires specific VIN lookup for exact code
Displacement 1:
183 cu in (2998 cc)
Horsepower 1:
200 hp @ 6000 rpm (approx.)
Torque 1:
200 lb-ft @ 4000 rpm (approx.)
Fuel Delivery 1:
Electronic Fuel Injection (EFI)
Fuel Type 1:
Unleaded Gasoline (87 octane recommended)
Engine Type 2:
3.0L Vulcan V6 (less common in 2004 Sable, typically in base Taurus models)
Displacement 2:
182 cu in (2986 cc)
Horsepower 2:
150 hp @ 5000 rpm (approx.)
Torque 2:
170 lb-ft @ 3800 rpm (approx.)
Oil Change Interval:
Every 5,000-7,500 miles or 6 months (severe vs. normal driving, check manual for specific recommendation)
Transmission Fluid Change:
Every 60,000-100,000 miles (refer to manual for specific interval based on usage)
Coolant Flush:
Every 100,000 miles or 5 years
Spark Plug Replacement:
100,000 miles (Duratec V6)
Engine Oil Type:
SAE 5W-20 (Synthetic Blend or Full Synthetic recommended)
Engine Oil Capacity:
5.5 US quarts (with filter) for 3.0L Duratec V6
Coolant Type:
Ford Premium Engine Coolant (Orange) or equivalent (50/50 mix with distilled water)
Power Steering Fluid Type:
Mercon ATF or Ford specified power steering fluid
Ignition Coils:
Premature failure of ignition coils on Duratec V6 engines is a common complaint.
Transmission Issues:
Some units experienced rough shifting or premature wear, particularly the AX4N transmission.
Powertrain Control Module:
Occasional issues with the PCM requiring recalibration or replacement.
Wheel Bearings:
Front wheel bearings can be a wear item.
HVAC Blend Door Actuators:
Failure of blend door actuators leading to improper climate control.
Ford History:
Ford Motor Company, founded by Henry Ford, is one of the oldest and largest automobile manufacturers in the world, known for its innovation and mass production techniques.
Taurus History:
The Ford Taurus was a groundbreaking model upon its introduction in 1986, significantly influencing automotive design. The 2004 model is part of the fourth generation (D3 platform), sharing its underpinnings with the Mercury Sable and Lincoln LS, representing a shift towards European-influenced styling and engineering.
Production Years For Generation:
2000-2007
Manufacturing Locations:
Chicago, Illinois, USA (Primary)
