Engine Mechanical:
Engine assembly, disassembly, cylinder heads, pistons, connecting rods, crankshaft, camshafts, timing systems, lubrication system, cooling system
Engine Management:
Fuel injection, ignition system, emissions control, engine control module (ECM) diagnostics, sensors and actuators
Transmission:
Automatic transmission overhaul (AX4N, AX4S, 4F50N), torque converter, valve body, electronic controls, fluid service
Drivetrain:
Front-wheel drive axle shafts, differential, seals, bearings
Brakes:
Front and rear brake systems (discs, calipers, pads, rotors), parking brake, ABS system diagnostics and repair
Suspension:
Front and rear suspension components (struts, shock absorbers, control arms, ball joints, sway bars), alignment specifications
Steering:
Power steering system, steering gear, tie rods, power steering pump, fluid service
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, power windows, power locks, power seats, interior and exterior lights
Climate Control:
HVAC system (heater core, evaporator, blower motor, AC compressor, refrigerant, controls), diagnostics
Body And Chassis:
Body panel repair, doors, hood, liftgate, interior trim, rust repair, collision repair procedures, frame straightening
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, hangers, oxygen sensors
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, fuel filter, pressure regulator
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, brake pad inspection
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting guides, wiring diagrams for electrical issues
Repair:
Step-by-step instructions for component replacement and repair, including torque specifications and special tool requirements
Assembly Disassembly:
Detailed procedures for removing and installing various vehicle components
Cleaning Lubrication:
Instructions for cleaning components and applying lubricants where necessary
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), diagnostic connector locations, procedures for using diagnostic tools
Bodywork:
Dent removal, panel alignment, rust repair, painting procedures, glass replacement
Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission overhaul, including electrical diagnostics and body repair
Diagrams:
Includes detailed diagrams for mechanical assemblies, electrical circuits, and exploded views of components
Specifications:
Provides torque specifications, fluid capacities, clearances, pressures, and other critical technical data
Engine Type:
3.8L OHV V6 (Essex)
Displacement Windstar:
3.8 L (3797 cc)
Horsepower Windstar:
Approx. 155-165 hp (varies by year and emission standards)
Torque Windstar:
Approx. 220-230 lb-ft (varies by year)
Fuel System Windstar:
Sequential Electronic Fuel Injection (SEFI)
Engine Type Optional:
3.0L OHV V6 (Vulcan)
Displacement Optional Windstar:
3.0 L (2986 cc)
Horsepower Optional Windstar:
Approx. 140-150 hp
Torque Optional Windstar:
Approx. 165-175 lb-ft
Primary Engine Freestar Monterey
Engine Type:
3.9L OHV V6 ( đời mới hơn)
Displacement Freestar Monterey:
3.9 L (3917 cc)
Horsepower Freestar Monterey:
Approx. 193-201 hp
Torque Freestar Monterey:
Approx. 245-250 lb-ft
Fuel System Freestar Monterey:
Sequential Electronic Fuel Injection (SEFI)
Optional Engine Freestar Monterey
Engine Type Optional:
4.2L OHV V6 ( đời mới hơn)
Displacement Optional Freestar Monterey:
4.2 L (4203 cc)
Horsepower Optional Freestar Monterey:
Approx. 203 hp
Torque Optional Freestar Monterey:
Approx. 270 lb-ft
Service Intervals Oil Windstar 3 8L
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (or as per owner's manual recommendations)
Oil Filter Replacement:
With every oil change
Fluid Specifications Engine Oil
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity 3 8L:
Approx. 4.5 US quarts (4.3 L) with filter change
Fluid Specifications Transmission Fluid
Transmission Fluid Type:
MERCON V Automatic Transmission Fluid
Transmission Fluid Capacity Ax4N:
Approx. 11.7 US quarts (11.1 L) total capacity, 4.5 US quarts (4.3 L) for drain and refill
Fluid Specifications Coolant
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent ethylene glycol coolant
Coolant Capacity:
Approx. 14.5 US quarts (13.7 L)
Fluid Specifications Brake Fluid
Fluid Specifications Power Steering Fluid
Power Steering Fluid Type:
MERCON Automatic Transmission Fluid
Intake Manifold Gasket Leaks:
Common on 3.0L Vulcan and 3.8L Essex engines, leading to coolant leaks and potential engine damage.
Transmission Problems:
Early AX4S/AX4N transmissions can experience torque converter shudder, solenoid issues, and premature wear.
Rear Suspension Sag:
Coil spring fatigue can lead to rear end sag.
Power Door Lock Actuators:
Actuators for sliding doors and rear liftgate can fail.
Heater Core Leaks:
Heater core located within the dashboard can leak coolant into the cabin.
Ford Minivan Entry:
The Windstar marked Ford's second major entry into the minivan segment after the Aerostar, aiming to compete with established Japanese and American rivals.
Windstar Generation 1:
Introduced for the 1995 model year, featuring a more car-like unibody construction, a comfortable ride, and front-wheel drive. Known for its distinctive 'jelly bean' styling.
Windstar Generation 2:
Refreshed for 1999 with updated styling, improved safety features, and the introduction of the more powerful 3.8L engine as standard on most trims. Extended wheelbase also became more common.
Freestar Monterey Transition:
The Windstar was rebranded as the Ford Freestar and Mercury Monterey for the 2004 model year, with significant chassis and powertrain updates. This marked the end of the Windstar nameplate.
Manufacturing Plant:
Oakville Assembly Plant, Oakville, Ontario, Canada
Production End:
2007 (Freestar/Monterey)
