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1999-2001 Gem E825 Electric Car Repair Manual

$17.99
$17.99
🏷️ Basic Information Identification Make: Gem Model: E825 Electric Car Model Variant: Electric Golf Cart Codes Platform Code: E825 Generation Production Years: 1999-2001 👋 Introduction Market Position Target Audience: Owners...
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Type: Electric Car
Vendor:
Gem
Sku: 418916
Tags: 1999 2000 2001 Cars E825 e825 Models Electric Car Featured GEM
1999-2001 Gem E825 Electric Car Repair Manual
🏷️ Basic Information
Identification
Make:
Gem
Model:
E825 Electric Car
Model Variant:
Electric Golf Cart
Codes
Platform Code:
E825
Generation
Production Years:
1999-2001
👋 Introduction
Market Position
Target Audience:
Owners and technicians of 1999-2001 Gem E825 Electric Golf Carts
Competitive Analysis
Advantage:
Instant download, printable format, lifetime protection policy against loss or damage
Key Features
Accessibility:
Accessible via smart devices on-site for immediate repairs
Content Focus:
Focus on practical repair, service, and maintenance information
📋 Manual Details
Coverage Areas
Supported Models:
1999 Gem E825 Electric Golf Cart, 2000 Gem E825 Electric Golf Cart, 2001 Gem E825 Electric Golf Cart
Page Count
Estimated Page Count:
Varies (typical for comprehensive shop manuals, often 300+ pages)
Manual Type
Type:
Repair Manual / Service Manual / Shop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Electric Motor, Drive System, Battery Management
Chassis:
Frame, Suspension (Shocks), Steering System
Electrical:
Wiring Diagrams, Lighting, Controls, Charging System
Body:
Body Work, Interior Components
Intake Exhaust:
N/A (Electric Vehicle)
Engine Cooling:
Passive air cooling for motor and controller; battery thermal management (if any)
Fuel System:
Battery charging system, charging port inspection and maintenance
Procedures Included
Maintenance:
Routine Maintenance, Lubrication, Battery Care
Repair:
Engine/Motor Removal and Installation, Component Repair, Troubleshooting
Diagnostics:
Advanced Troubleshooting
Engine Installation:
Motor removal and installation, controller troubleshooting and replacement
Transmission Service:
Gear reduction unit inspection and lubrication, drive belt inspection (if applicable)
Steering Service:
Steering column, tie rod, and linkage adjustment and repair
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to advanced repair and diagnostics
Diagnostics:
Troubleshooting common electrical faults, motor performance issues, and charging problems
📊 Manual Specifications
File Format
File Type:
PDF (Plain, not compressed)
Print Quality
Printability:
Printable pages for on-site use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Series Wound DC Electric Motor
Voltage Rating:
Typically 36V or 48V (specific to E825 model, detailed in manual)
Power Output:
Approx. 2.0 - 2.7 HP continuous (specific figures in manual)
Performance
Top Speed:
Limited to 15-20 mph (as per golf cart regulations)
Fuel System
Fuel Type:
Electric (Battery Powered)
Battery Type:
Deep-cycle lead-acid batteries (commonly 6V or 8V units in series)
🔧 Transmission
Standard
Type:
Direct Drive / Single Speed Gear Reduction
Features
Drive Layout:
Rear-wheel drive
Gear Reduction:
Internal gear reduction for torque multiplication
📐 Dimensions
Exterior
Length:
Approx. 85-95 inches (specifics vary, detailed in manual)
Width:
Approx. 45-50 inches (specifics vary, detailed in manual)
Height:
Approx. 45-55 inches (specifics vary, detailed in manual)
Weights
Curb Weight:
Approx. 500-600 lbs (without batteries, detailed in manual)
Gross Vehicle Weight Rating:
Approx. 1000-1200 lbs (detailed in manual)
🛡️ Safety Features
Ratings
Safety Standard:
N/A (Golf cart classification, not automotive safety rated)
Active Features
Braking System:
Hydraulic drum brakes (rear) and regenerative braking (motor-assisted)
Passive Features
Occupant Protection:
Basic frame and body structure, optional roll cage/overhead protection
💡 Technology Features
Infotainment
Features:
Basic dashboard with battery indicator, speedometer, and accessory switches
Driver Assistance
Features:
None (basic vehicle design)
🔧 Maintenance
Service Intervals
Battery Check:
Monthly (check water levels if applicable, terminal cleanliness)
Brake Inspection:
Annually or as needed
Tire Pressure:
As needed, check manufacturer recommendations (typically 20-30 PSI)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Lubrication:
Specific grease points for suspension and steering components (detailed in manual)
Known Issues
Battery Life:
Degradation of lead-acid batteries over time, requiring replacement every 3-5 years depending on usage and care
Electrical Connections:
Corrosion or loose connections in wiring harnesses and terminals can lead to intermittent issues
Brake Wear:
Drum brake wear, especially in hilly or demanding terrain
📚 Vehicle History
Brand Heritage
Manufacturer:
Gem (Global Electric Motorcars)
Specialty:
Pioneer in low-speed electric vehicles (LSVs)
Model Evolution
Initial Release:
Gem vehicles introduced in the late 1990s
Production
Manufacturing Location:
United States (primarily, specific plant details may vary)
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