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Manual Coverage
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Systems Covered
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Engine:
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Complete engine disassembly, assembly, diagnosis, and tuning
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Fuel System:
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EFI system, injectors, fuel pump, fuel pressure charts, throttle body
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Lubrication Cooling:
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Oil flow diagrams, cooling system, coolant types, radiator, water pump
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Transmission Drive:
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CVT (Continuously Variable Transmission), clutch, belt, drive chain, sprockets, gear ratios
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Steering:
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Steering mechanism, linkage, steering head bearings, alignment
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Suspension:
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Front and rear suspension, shock absorbers, fork internals, spring rates
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Brakes:
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Brake system diagnosis, hydraulic components, disc/pad specifications, bleeding procedures
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Electrical System:
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Wiring diagrams, battery, charging system, ignition system, starter, lighting, ECU
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Bodywork Frame:
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Frame inspection, fairings, body panel removal and installation, seat, storage
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Intake Exhaust:
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Intake system, air filter, exhaust system, muffler specifications
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements, spark plug checks, fluid levels, tire pressure
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Engine Repair:
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Engine rebuilds, piston/ring replacement, valve adjustments, head gasket
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Transmission Repair:
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CVT belt replacement, clutch servicing, final drive maintenance
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Electrical Troubleshooting:
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Fault finding for common electrical issues, diagnostic codes
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Suspension Setup:
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Fork oil changes, shock absorber servicing, suspension tuning
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Brake Maintenance:
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Brake pad replacement, brake fluid flush, caliper service
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Assembly Disassembly:
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Detailed step-by-step guides for component removal and installation
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Technical Depth
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Diagnostic Capabilities:
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Advanced troubleshooting, diagnostic charts, fault codes
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Rebuild Procedures:
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Complete engine and transmission rebuild instructions
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Oem Specifications:
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Torque values, compression ranges, tolerances, fluid types
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Maintenance
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Service Intervals
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Oil Change Interval:
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Refer to manual for specific mileage/time recommendations (typically 5,000-7,500 km)
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Belt Replacement Interval:
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Refer to manual for specific mileage recommendations (critical for CVT longevity)
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Fluid Specifications
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Engine Oil Type:
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Refer to manual for API rating and viscosity (e.g., SAE 5W-40, fully synthetic)
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Coolant Type:
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Refer to manual for type and mixture (typically ethylene glycol based)
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Brake Fluid Type:
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DOT 4 (typical)
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Known Issues
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Common Wear Items:
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CVT belt wear, brake pad wear, suspension components, electrical connections (typical for high-mileage scooters)
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