Segment:
High-performance maxi-scooter, targeting urban commuting and touring with a unique three-wheeled design.
Competitors:
Primary competitor is the Piaggio MP3 500 series. Differentiates with its aggressive styling and handling characteristics.
Unique Selling Points:
Three-wheel stability, powerful 500cc engine, distinctive design, advanced braking, and agile handling.
Value Proposition:
Essential tool for owners and independent mechanics to perform all maintenance and repairs, saving time and money on dealership services.
Coverage:
Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration of the Gilera Fuoco 500 ie.
Pages:
Hundreds of pages (exact number not specified, but implies extensive detail).
Type:
Service Repair Manual
Language:
Likely English, based on product listing language.
Engine:
Detailed engine disassembly, assembly, inspection, troubleshooting, and repair of the 500cc i.e. engine.
Transmission:
Coverage of the automatic transmission, including maintenance, adjustments, and potential repairs.
Fuel System:
In-depth information on the electronic fuel injection (i.e.) system, including fuel pump, injectors, sensors, and ECU diagnostics.
Ignition System:
Details on the ignition system components, timing, and troubleshooting.
Cooling System:
Maintenance and repair of the radiator, coolant, thermostat, and associated plumbing.
Exhaust System:
Information on exhaust components, catalytic converter, and emissions control.
Electrical System:
Extensive coverage of the wiring diagrams, lighting, battery, charging system, starter motor, and electrical components.
Braking System:
Details on hydraulic brake systems, including discs, calipers, master cylinders, fluid replacement, and bleeding procedures.
Suspension System:
Front and rear suspension components, fork overhaul, shock absorber service, and adjustments.
Steering System:
Maintenance and repair of the steering assembly and linkage.
Frame And Bodywork:
Information on chassis components, body panels, fairings, seat, and accessory mounting.
Wheels And Tires:
Wheel bearing service, tire inspection and replacement, and rim maintenance.
Routine Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, and general inspections.
Troubleshooting:
Diagnostic procedures and fault finding for common and complex issues across all systems.
Repair Procedures:
Step-by-step instructions for component removal, replacement, and reassembly.
Rebuilding:
Detailed guides for complete engine, transmission, and other major component rebuilds.
Electrical Diagnostics:
Advanced troubleshooting of electrical faults using wiring diagrams and diagnostic tools.
Depth:
Highly detailed, covering everything from basic fluid checks to full engine rebuilds and advanced electrical diagnostics.
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, DOHC, 4 valves per cylinder
Displacement:
493 cc (or very close, typically 492.7cc)
Bore X Stroke:
Typically around 94 mm x 71 mm (specific figures to be confirmed in manual)
Compression Ratio:
Around 10.5:1 (specific figures to be confirmed in manual)
Power Output:
Approximately 33-34 hp (around 24-25 kW) at 6,750 rpm (figures vary slightly by region/year).
Torque Output:
Approximately 45-46 Nm (around 33-34 lb-ft) at 5,000 rpm (figures vary slightly by region/year).
Top Speed:
Estimated around 140-150 km/h (87-93 mph).
Fuel Delivery:
Electronic Fuel Injection (i.e.) with a single throttle body.
Fuel Type:
Unleaded gasoline (Octane rating typically 95 RON or higher recommended).
Oil Type:
Typically SAE 5W-40 Synthetic or Semi-Synthetic motorcycle oil meeting API SG/SH/SJ/SL and JASO MA/MA2 specifications.
Oil Capacity:
Approximately 1.7-1.9 liters for oil and filter change (exact capacity in manual).
Length:
Approx. 2,160 mm (85 in)
Width:
Approx. 790 mm (31.1 in) at handlebars
Height:
Approx. 1,470 mm (57.9 in) to windshield
Wheelbase:
Approx. 1,480 mm (58.3 in)
Seat Height:
Approx. 780 mm (30.7 in)
Dry Weight:
Approx. 275 kg (606 lbs)
Curb Weight:
Approx. 285 kg (628 lbs) (with fluids)
Gross Vehicle Weight Rating:
Not explicitly stated, but typically around 450-500 kg for such a vehicle.
Storage:
Under-seat storage compartment, typically accommodating one full-face helmet, and a glove box.
Crash Test Results:
Not applicable in the same way as cars; however, three-wheel stability offers enhanced safety over two-wheelers in braking and cornering.
Braking System:
Dual front disc brakes (typically 260mm) and a single rear disc brake (typically 240mm). Some versions may have ABS (Anti-lock Braking System) as an option or standard.
Stability Control:
Advanced Tilt Control System (ART) allowing leaning up to 40 degrees while maintaining stability.
Lighting:
Halogen headlights, LED taillight and indicators.
Mirrors:
Large, adjustable mirrors for visibility.
Dashboard:
Digital and analog instrument cluster with speedometer, tachometer, fuel gauge, coolant temperature, and warning lights.
Tilt Lock System:
Electronic tilt lock system allows the rider to lock the suspension in an upright position when stationary or at low speeds, enhancing stability and ease of use.
Charging Port:
Often includes a 12V power outlet for charging devices.
Oil Change Interval:
Typically every 6,000 - 10,000 km or annually (refer to manual for precise intervals).
Air Filter Replacement:
Check every 6,000 km, replace as needed or every 12,000-18,000 km.
Spark Plug Replacement:
Typically every 12,000 - 24,000 km (specific plug type and gap crucial, detailed in manual).
Brake Fluid Change:
Recommended every 2 years, or as per manual specifications.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (typically 50% concentrate and 50% distilled water).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Common Problems:
Potential issues can include CVT belt wear, fuel injector clogging, electrical connector corrosion, and suspension component wear. The manual will detail specific diagnostic steps.
Valve Clearance Adjustment:
Required periodically, usually every 12,000 - 24,000 km. Specific tolerances are critical and provided in the manual.
Throttle Body Cleaning:
Recommended as part of scheduled maintenance to ensure optimal fuel injection performance.
Gilera History:
Gilera is an historic Italian manufacturer founded in 1909, known for its racing heritage and innovative scooter and motorcycle designs. Acquired by Piaggio & C. S.p.A. in 1969.
Fuoco Development:
The Fuoco 500 ie is a development of the Piaggio MP3 platform, designed by Pininfarina, featuring a more aggressive and muscular aesthetic.
Production Years:
Launched around 2007, with production continuing through the late 2010s, covering models from '07 onwards.
Design Awards:
While specific awards for the Fuoco 500 ie itself are not widely publicized, its design by Pininfarina is notable and contributes to its premium appeal.
User Reviews:
Generally well-regarded for performance, stability, and unique styling, though some owners report minor electrical quirks or CVT wear over time, which this manual addresses.
