GILERA FUOCO 500 Service Repair PDF Manual 2007-2009 Download

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🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 Year: 2007-2009 Type: Three-wheeled Scooter / Trike Codes Platform Code: MP3 Platform Basis 👋 Introduction Market Position Positioning: Premium, performance-oriented three-wheeled...

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Type: Motorcycle

Vendor:

Sku: 43839

Tags: 2007 2008 2009 Fuoco FUOCO 500 Gilera Motorcycle Motorcycles

Product variants

Description

🏷️ Basic Information

Identification

Make:

Gilera

Model:

Fuoco 500

Year:

2007-2009

Type:

Three-wheeled Scooter / Trike

Codes

Platform Code:

MP3 Platform Basis

👋 Introduction

Market Position

Positioning:

Premium, performance-oriented three-wheeled scooter targeting riders seeking stability and power.

Competitive Analysis

Key Competitors:

Piaggio MP3 500, Yamaha Tricity 300 (later models), other maxi-scooters with similar displacement.

Key Features

Unique Selling Points:

Advanced dual front-wheel suspension system offering superior stability, powerful 500cc engine, comfortable riding position, ample storage.

📋 Manual Details

Coverage Areas

Primary Coverage:

All diagnostic and repair procedures

Secondary Coverage:

Maintenance, rebuild, refurbishment, restoration

Page Count

Estimated Page Count:

Extensive (A-Z coverage)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (500cc Master engine), Fuel System, Exhaust System

Chassis:

Suspension (front and rear), Steering, Braking System (front and rear disc brakes), Wheels, Tires

Electrical:

Ignition System, Lighting System, Battery, Charging System, Starter System, Wiring Diagrams, Electronic Control Unit (ECU)

Bodywork:

Body Panels, Fairings, Seat, Storage Compartments, Fasteners

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, brake pad inspection/replacement, tire pressure checks, chain adjustment (if applicable for some variants, though Fuoco is belt-driven), coolant checks

Troubleshooting:

Diagnostic procedures for common faults, error code interpretation (if applicable to ECU)

Repair And Rebuild:

Engine disassembly and reassembly, transmission service, suspension component replacement, brake system overhaul, electrical component diagnosis and repair

Technical Depth

Depth:

Comprehensive, covering all aspects from basic checks to complete engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable pages for individual repair tasks, allowing for fresh copies as needed.

Binding Type

Binding:

Not applicable (Digital Download)

Paper Type

Paper Quality:

Not applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke, liquid-cooled, DOHC

Displacement:

492.7 cc (approx.)

Performance

Horsepower:

Approx. 40 HP @ 7,000 rpm (varies slightly by region/tuning)

Torque:

Approx. 46 Nm @ 5,250 rpm (varies slightly by region/tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Keihin throttle body

Ignition:

Electronic Ignition

Cooling

Cooling System:

Liquid Cooling with Fan

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Optional

Optional Transmissions:

Features

Drive Type:

Belt Drive to Rear Wheel

📐 Dimensions

Exterior

Length:

Approx. 2235 mm

Width:

Approx. 815 mm (at handlebars)

Height:

Approx. 1480 mm (to windshield top)

Weights

Dry Weight:

Approx. 275 kg

Gross Vehicle Weight Rating:

N/A (Typically not specified for scooters in this way)

Fuel Capacity:

Approx. 12 Liters (including reserve)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable in the same way as cars; focus on stability and braking performance.

Active Features

Stability System:

Patented 'Roll Lock' electronic suspension tilt lock for standing still.

Braking:

Three-disc braking system (two front, one rear) with integrated braking capabilities. ABS often optional or standard on later models/specific markets.

Passive Features

Lighting:

Halogen headlights, LED taillights and indicators (market dependent).

💡 Technology Features

Infotainment

Dashboard:

Analog speedometer, tachometer, digital display for fuel level, temperature, odometer, clock, and warning lights.

Driver Assistance

ABS Availability:

Optional or standard depending on market and specific model variant. Manual will cover its diagnostics.

Connectivity

Connectivity Features:

N/A (No Bluetooth or smartphone integration on this generation).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 5,000 - 6,000 km or annually, whichever comes first.

Air Filter Replacement:

Every 10,000 - 12,000 km, inspect more frequently.

Spark Plug Replacement:

Every 10,000 - 15,000 km, depending on plug type.

Transmission Oil Change:

Refer to manual for specific interval, typically longer than engine oil.

Fluid Specifications

Engine Oil:

SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA/MA2)

Coolant:

Ethylene Glycol based coolant, mixed 50/50 with distilled water

Brake Fluid:

DOT 4

Known Issues

Common Wear Items:

Brake pads, tires, CVT belt and rollers (at higher mileage), suspension bushings.

Potential Electrical:

Voltage regulator, stator issues reported on some models within the Piaggio group.

Tilt Lock System:

Can sometimes develop issues with sensors or actuators, requiring diagnosis and recalibration.

📚 Vehicle History

Brand Heritage

Manufacturer:

Gilera (Italian brand, part of the Piaggio Group)

Model Evolution

Basis Model:

Shares significant engineering with the Piaggio MP3 500, with Gilera branding and styling.

Production

Production Period:

2007-2009 (for this manual's scope)

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Industry Awards:

None specifically documented, but the three-wheeled concept pioneered by Piaggio (and adopted by Gilera) was innovative.