Target User:
Owner of Gilera Fuoco 500 (2007-2010) seeking to perform maintenance and repairs, Independent Repair Shops, Technicians
Value Proposition:
Provides dealer-level information, enabling users to bypass costly dealer service for routine and complex repairs, empowering self-sufficiency and cost savings.
Content Highlights:
Includes routine maintenance, detailed repair procedures, diagnostic aids, technical service bulletins, and recall information, offering a comprehensive resource.
Ease Of Use:
Clear and concise text with detailed illustrations designed for users with basic mechanical knowledge.
Market Coverage:
Global (dealer technician level)
Estimated Page Count:
Comprehensive (exact number not specified, but described as 'complete')
Type:
Workshop Service Repair Manual (WSRM)
Primary Language:
English (implied by content and target audience)
Delivery Format:
PDF Download
Powertrain:
Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System, Clutch, Transmission
Chassis:
Frame, Suspension (Front and Rear), Steering System, Braking System (Front and Rear), Wheels and Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiring Diagrams, ECU and Sensors
Bodywork:
Body Panels, Fairings, Seat, Storage, Ergonomics
Maintenance:
Scheduled Maintenance, Tune-ups, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Brake Service, Chain/Belt Adjustment (if applicable)
Diagnostics:
Troubleshooting Guides, Diagnostic Codes (DTCs), Symptom-Based Diagnostics
Repair:
Engine Overhaul, Transmission Repair, Brake Caliper Rebuild, Suspension Component Replacement, Electrical Component Testing and Replacement, Bodywork Repair
Technical Bulletins:
Service Information, Technical Service Bulletins (TSBs), Recall Information
Depth Of Coverage:
Comprehensive: From basic routine maintenance to complete engine and drivetrain disassembly and reassembly, advanced diagnostics, and detailed electrical system troubleshooting.
Engine Type:
Four-stroke, Single Cylinder, Liquid-Cooled
Bore X Stroke:
Not explicitly stated, but typical for this engine family.
Compression Ratio:
Not explicitly stated, but typical for this engine family.
Horsepower:
Approximately 40 HP (at crank, varies slightly by region)
Torque:
Approximately 43 Nm (at crank, varies slightly by region)
Fuel Delivery:
Electronic Fuel Injection (i.e.)
Fuel Type:
Unleaded Petrol (Gasoline)
Ignition System:
Electronic Ignition
Length:
Not specified, but typical for a maxi-scooter.
Width:
Not specified, but typical for a maxi-scooter.
Height:
Not specified, but typical for a maxi-scooter.
Dry Weight:
Approximately 200-210 kg (varies slightly)
Wet Weight:
Approximately 220-230 kg (varies slightly)
Max Load Capacity:
Not specified, but typical for rider + passenger + luggage.
Crash Test Results:
N/A (Motorcycle/Scooter Specific)
Braking System:
Front: Dual Disc Brakes with ABS (often optional/standard depending on market), Rear: Single Disc Brake with ABS
Suspension:
Front: Telescopic Fork, Rear: Twin Shock Absorbers (designed for stability)
Lighting:
Halogen Headlights, LED Taillights (typical for the era)
Tire Pressure Monitoring:
Not typically standard on models from this era.
Instrument Panel:
Digital and Analog readouts including speedometer, tachometer, fuel gauge, odometer, trip meter, engine temperature, warning lights.
Audio System:
Not typically equipped with an integrated audio system.
ABS:
Available, often as an option or standard depending on the specific model year and market.
Diagnostic Port:
On-board diagnostic (OBD) connector for electronic diagnostics.
Oil Change Interval:
Typically every 5,000 - 10,000 km or annually (refer to manual for exact specification)
Spark Plug Replacement:
Typically every 10,000 - 15,000 km (refer to manual for exact specification)
Air Filter Inspection:
Regularly, replacement based on conditions (refer to manual for exact specification)
Engine Oil Type:
Fully Synthetic SAE 5W-40 or 10W-40 (API SG/SH/SJ or higher, JASO MA/MA2 certified) - consult manual for exact spec.
Coolant Type:
Ethylene Glycol based antifreeze (50% mixture with distilled water) - consult manual for exact spec.
Transmission Fluid:
Not typically user-serviceable, integrated with engine oil or specialized CVT fluid.
Common Wear Items:
CVT Belt Wear, Suspension Bushings, Brake Pads, Tires, Water Pump Seals (typical for higher mileage).
Electrical Concerns:
Wiring harness issues, regulator/rectifier failures can occur on any vehicle of this age.
Fuel System:
Fuel pump issues, injector clogging can occur with poor fuel quality or infrequent use.
Manufacturer Origin:
Gilera is an Italian manufacturer with a long history in motorcycling, now part of the Piaggio Group.
Introduction Context:
The Fuoco 500 was introduced as a more rugged, off-road styled counterpart to the Gilera Nexus and Piaggio MP3, sharing its platform with the latter.
Production Period:
Produced from approximately 2007 to 2010, following the platform shared with the Piaggio MP3 400 and 500.
Manufacturing Location:
Italy (Piaggio Group facilities)
