🏷️ Basic Information

Make:

Gilera

Model:

GP800

Model Designation:

GP 800 i.e.

Year:

2007

Production Code:

07

Market Segment:

Maxi-scooter / Sport Scooter

Generation:

First Generation

Engine Code Common Designator:

LEADER (injected version)

👋 Introduction

Market Niche:

The Gilera GP800 was positioned as a high-performance, large-displacement maxi-scooter, aiming to bridge the gap between traditional scooters and motorcycles, offering both urban agility and highway capability. It competed in a segment with models from Yamaha (TMAX), Suzuki (Burgman), and Aprilia (similar platform sharing).

Competitive Advantage:

Key selling points included its powerful engine derived from Piaggio's motorcycle line, advanced chassis dynamics, and premium styling, aiming for a sportier riding experience than most scooters.

Distinctive Features:

Large-capacity V-twin engine, scooter convenience with motorcycle performance, advanced braking systems, comfortable seating for two, substantial under-seat storage, and sophisticated styling.

📋 Manual Details

Primary Coverage:

Comprehensive Service, Repair, and Workshop Procedures

Secondary Coverage:

Bonus Parts Catalog

Estimated Page Count:

Exact page count not specified, but described as 'COMPLETE' and sufficient for dealership-level repairs, likely exceeding 300 pages for the service manual alone.

Manual Type:

Service and Repair Workshop Manual

Included Sections:

General Information, Engine, Transmission, Chassis, Electrical System, Bodywork, Troubleshooting, Maintenance Schedules, Parts Identification.

Language:

Likely English, based on product description's typical market. Specific language not explicitly stated but implied by sales context.

Format:

Adobe Acrobat PDF

Delivery Method:

Digital Download (Instant Delivery)

📖 Manual Coverage

Engine:

Complete engine disassembly, assembly, component testing, diagnostics, and repair. Includes cylinder head, pistons, crankshaft, valve train, lubrication system, cooling system, and fuel injection system.

Transmission:

Includes details on the Continuously Variable Transmission (CVT) system, including belt inspection, roller replacement, variator maintenance, and clutch unit servicing.

Chassis:

Front fork suspension, rear shock absorber, swingarm, bearing checks, and alignment. Includes frame integrity checks.

Steering:

Steering head bearings, handlebar assembly, throttle control, and associated linkages.

Brakes:

Front and rear braking systems, including hydraulic lines, master cylinders, brake calipers, brake pads, brake discs, and ABS system components (if equipped).

Electrical:

Wiring diagrams, lighting system (headlight, taillight, indicators), ignition system, starting system, charging system (stator, regulator/rectifier, battery), electronic control unit (ECU), sensors, and instrument cluster.

Fuel System:

Fuel pump, fuel injectors, fuel filter, throttle body, and fuel tank. Includes diagnostic procedures for fuel delivery issues.

Lubrication:

Engine oil change procedures, oil filter replacement, oil capacities, and lubrication points.

Cooling System:

Radiator, coolant, fan, thermostat, and associated hoses. Includes coolant change procedures and bleeding.

Bodywork And Seats:

Fairing removal and installation, seat mechanisms, storage compartments, and cosmetic paneling.

Locks And Security:

Ignition switch, seat lock, steering lock, and key system.

General Maintenance:

Routine checks, fluid changes, filter replacements, spark plug servicing, drive belt inspection/replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), and symptom-based repair guidance.

Engine Repair:

Top-end rebuilds, bottom-end overhauls, valve adjustments, piston ring replacement, cylinder head gasket replacement.

Transmission Repair:

CVT roller replacement, clutch shoe servicing, variator maintenance, and inspection of drive/driven pulleys.

Suspension And Steering Service:

Fork oil replacement, seal replacement, shock absorber overhaul (if applicable), steering head bearing adjustment and replacement.

Brake System Service:

Brake fluid flush and replacement, pad and disc replacement, caliper overhaul, bleeding procedures.

Electrical Diagnostics:

Wiring diagram interpretation, continuity testing, voltage checks, component testing for electrical system faults.

Fuel Injection System Service:

Injector cleaning and testing, throttle body synchronization, sensor diagnostics, fuel pressure testing.

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to full engine and chassis overhauls. Includes detailed specifications, torque values, clearances, and diagnostic flowcharts, mirroring dealership workshop manuals.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable if generated from a digital source, allowing for quick keyword searches within the document.

Print Recommendation:

Printable on demand, allowing users to print specific sections or the entire manual for workshop use. Recommended for users with high-speed internet due to file size.

Binding Type Options:

N/A (Digital PDF). User can bind printed copies in 3-ring binders.

Paper Type Recommendation:

N/A (Digital PDF). Users can print on standard copier paper or heavier stock for durability.

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, four-stroke, V-twin

Displacement:

799 cc (799.1 cc)

Bore X Stroke:

78 mm x 84 mm

Valve Train:

SOHC, 4 valves per cylinder

Horsepower Peak:

Approx. 75 hp (55 kW) @ 8,250 rpm

Torque Peak:

Approx. 70 Nm (51.6 lb-ft) @ 6,500 rpm

Fuel Delivery:

Electronic Fuel Injection (i.e.)

Throttle Control:

Ride-by-Wire (electronic throttle control)

Fuel Type:

Unleaded gasoline, minimum 95 RON

Oil Type Specification:

API SG or higher, JASO MA, SAE 5W-40 or 10W-40 (refer to manual for precise viscosity based on temperature).

Oil Capacity With Filter Change:

Approx. 2.6 liters (Refer to manual for exact specification).

Coolant Type:

Ethylene glycol-based antifreeze coolant, 50% mixture with distilled water.

🔧 Transmission

Transmission Type:

Automatic Continuously Variable Transmission (CVT)

Final Drive:

Belt drive via CVT

Transmission Features:

Automatic engagement, providing seamless acceleration. Includes centrifugal clutch and variator unit.

📐 Dimensions

Length:

Approx. 2,240 mm (88.2 in)

Width:

Approx. 790 mm (31.1 in)

Height:

Approx. 1,470 mm (57.9 in)

Wheelbase:

Approx. 1,590 mm (62.6 in)

Dry Weight:

Approx. 209 kg (460.8 lbs)

Gross Vehicle Weight Rating Gvwr:

Not explicitly specified, but typically around 400-450 kg.

Fuel Tank Capacity:

Approx. 18 liters (4.75 US gallons)

🛡️ Safety Features

ABS:

Optional ABS (Anti-lock Braking System) available on some models. Manual likely covers both ABS and non-ABS systems if applicable.

Braking System:

Dual front disc brakes, single rear disc brake. Often feature Brembo calipers for enhanced stopping power. ABS integration for advanced control.

Lighting:

Dual Halogen headlights, LED taillight and brake light, front and rear turn signals.

Chassis Stability:

Sturdy frame construction and balanced weight distribution contribute to stability.

💡 Technology Features

Instrument Cluster:

Digital LCD display with analog tachometer, speedometer, fuel gauge, coolant temperature, clock, trip meters, and indicator lights. May include service reminders.

ABS System:

Optional ABS system for enhanced safety, managed by an electronic control unit. Manual will cover its diagnostics and service.

Ride By Wire:

Electronic throttle control for precise engine management and improved throttle response. This is a significant technological feature for a scooter of its era.

Lighting Type:

Modern lighting setup with dual headlights and a prominent LED taillight/brake light cluster for increased visibility.

🔧 Maintenance

Oil And Filter Change:

Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first. Consult the manual for precise intervals.

Air Filter Replacement:

Every 10,000 - 15,000 km (6,000 - 9,000 miles), or more frequently in dusty conditions. Manual will specify.

Spark Plug Replacement:

Every 10,000 - 15,000 km (6,000 - 9,000 miles). Manual will provide specific plug type and gap.

Cv Belt Inspection Replacement:

Inspection every 10,000 km, replacement typically between 20,000 - 30,000 km (12,000 - 18,000 miles), depending on usage. Critical component, manual is essential for this.

Valve Clearance Check:

Initial check at around 10,000 km, then every 20,000 km or as specified in the manual.

Brake Fluid:

DOT 4 specification. Manual will detail specific requirements and flush procedures.

Coolant:

Ethylene glycol-based, 50% mix with distilled water. Capacity approx. 1.6 liters.

Common Wear Items:

CVT belt wear, rear tire wear due to weight and performance, brake pad wear, suspension bushings over time.

Potential Electrical Gremlins:

As with many complex vehicles, minor electrical connection issues or sensor faults can occur if not maintained properly. The manual's wiring diagrams are invaluable here.

📚 Vehicle History

Gilera Legacy:

Gilera is an Italian manufacturer with a long and storied history in motorcycle racing and production, known for sporty and performance-oriented machines.

Gp800 Development:

The GP800 was a significant development for Gilera, representing their entry into the premium maxi-scooter market with a focus on performance and advanced technology. It shared some components and development with Aprilia models from the Piaggio Group.

Manufacturing Location:

Manufactured by the Piaggio Group, likely in Italy.

Production Years Overview:

Produced from approximately 2007 onwards, with minor updates in subsequent years before its eventual discontinuation or replacement.

🏆 Awards & Recognition

Industry Acclaim:

While specific awards for the 2007 Gilera GP800 are not widely documented, it was generally well-received for its performance and handling characteristics within the maxi-scooter segment, often highlighted in comparative reviews against its rivals.

Performance Reviews:

Praised for its strong acceleration, stable highway manners, and capable braking. Competed effectively with other premium maxi-scooters.