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Manual Coverage
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Systems Covered
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Engine Systems:
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Engine Removal/Installation, Fuel System (Injection), Lubrication System, Cooling System, Combustion System, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Alternator/Starter Clutch, Ignition System, Electric Starter.
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Drivetrain Systems:
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Gearbox & Clutch, Transmission System, Crankshaft/Transmission/Balancer.
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Chassis Systems:
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Front Wheel and Steering System, Rear Wheel System, Chassis, Frame/Body Panels, Suspension, Braking System, Wheels & Tyres.
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Electrical Systems:
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Electrical System, Battery/Charging System, Alternator/Starter Clutch, Ignition System, Lights/Meters/Switches, Wiring Diagrams.
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Bodywork Systems:
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Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System.
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Specific Engine Components:
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Cylinder head, valves, piston, connecting rod, crankshaft, balancer shaft, oil pump, water pump.
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Specific Transmission Components:
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Clutch housing, CVT variator, drive belt, driven pulley, final drive gears.
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Specific Braking Components:
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Brake calipers, master cylinders, brake lines, brake discs, ABS modulator (if equipped).
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Specific Suspension Components:
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Front forks (telescopic), rear shock absorber, steering bearings.
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Specific Electrical Components:
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ECU, fuel injectors, throttle body, sensors (MAP, TPS, O2), ignition coil, starter motor, regulator/rectifier, battery, starter clutch, lighting circuits, switches.
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Specific Fuel System Components:
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Fuel pump, fuel filter, fuel injectors, throttle body, pressure regulator.
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Procedures Included
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Maintenance Procedures:
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Periodic checks & Adjustments, General Maintenance, Fluid Changes (Oil, Coolant, Brake Fluid), Filter Replacements.
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Repair Procedures:
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Engine Rebuild, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair.
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Diagnostic Procedures:
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Troubleshooting, Fault Code Diagnosis (likely for EFI system), Symptom-based Diagnostics.
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Technical Depth
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Depth Of Coverage:
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Comprehensive, covering basic maintenance to advanced diagnostics and complete rebuilds, as used by professional repair shops.
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Special Tools:
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Likely lists any specific tools required for certain procedures (e.g., torque wrenches, specialized engine tools).
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Maintenance
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Service Intervals
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Engine Oil Change:
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Typically every 6,000-10,000 km (3,700-6,200 miles) or annually.
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Air Filter Replacement:
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Check every 6,000 km, replace as needed.
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Spark Plug Replacement:
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Typically every 12,000-15,000 km (7,500-9,300 miles).
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Fluid Specifications
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Engine Oil Specification:
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Refer to manual for specific grade (e.g., SAE 10W-40, API SG/SH or higher, JASO MA/MA2). Capacity approx. 1.6-1.8 liters.
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Coolant Specification:
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Ethylene glycol-based coolant with corrosion inhibitors. Capacity approx. 1.1 liters.
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Brake Fluid Specification:
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DOT 4 recommended.
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Known Issues
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Common Wear Items:
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CVT belt, brake pads, tires, suspension bushings.
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Potential Electrical Issues:
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Wiring harness integrity, charging system components (regulator/stator).
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Engine Idling Problems:
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Can be related to fuel injection system cleanliness, air leaks, or ignition system components.
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