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Gilera GP800 ie 2007 2008 2009 Service Repair Manual

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Basic Information Identification Make: Gilera Model: GP800 ie Model Variant: GP800 ie Product Type: Service Repair Manual Product Format: Digital Download (PDF) Codes Internal Product Code: GIL_GP800_2007_2009_SRM_PDF Introduction Market Position...
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Type: Motorcycle
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Sku: 49449
Gilera GP800 ie 2007 2008 2009 Service Repair Manual
Basic Information
Identification
Make: Gilera
Model: GP800 ie
Model Variant: GP800 ie
Product Type: Service Repair Manual
Product Format: Digital Download (PDF)
Codes
Internal Product Code: GIL_GP800_2007_2009_SRM_PDF
Introduction
Market Position
Product Offering: Digital service repair manual for Gilera GP800 ie (2007-2009), providing essential maintenance and repair information.
Competitive Analysis
Value Proposition: Offers immediate digital access to factory-level repair data, enabling owners and technicians to perform comprehensive servicing, reducing reliance on costly dealership labor.
Key Features
Content Richness: Includes exploded diagrams, step-by-step instructions, OEM specifications (torque values, tolerances, etc.), and troubleshooting guides.
Accessibility: Instant download via email, compatible with multiple devices, and printable for on-demand use.
Support: Lifetime Protection Policy for replacement if lost or damaged.
Manual Details
Coverage Areas
Applicable Model Years: 2007, 2008, 2009
Market Focus: Global (English Language)
Page Count
Estimated Page Count: Varies, typically 300-600+ pages for comprehensive service manuals
Manual Type
Manual Type: Factory/Official Service Repair Workshop Manual
Language
Language: English
Format
Digital Format: PDF
Manual Coverage
Systems Covered
Engine Systems: Engine removal/installation, lubrication, cooling, fuel system, intake, exhaust, engine specifications, diagnostics, tuning
Transmission Drivetrain: Transmission, drive chain, sprockets, general maintenance, inspection, repair
Chassis Suspension: Steering system, shocks, suspension components, wheel bearings, adjustments
Electrical System: Electrical system diagnostics, wiring diagrams, connectors, ignition system, lighting, battery, charging system, electronic fuel injection (EFI) system
Bodywork Cosmetics: Body panel removal/installation, trim, general bodywork maintenance
Procedures Included
Routine Maintenance: Scheduled maintenance, lubrication, fluid changes, filter replacements, spark plug replacement, drive chain adjustment
Repair Disassembly Assembly: Step-by-step procedures for component disassembly, repair, and reassembly of major and minor systems
Troubleshooting: Advanced troubleshooting guides for diagnosing and resolving common and complex issues, including electrical and engine problems
Technical Depth
Technical Depth: Comprehensive, from basic tune-ups to major engine and transmission rebuilds, including OEM specifications
Manual Specifications
File Format
File Format: PDF
Print Quality
Printability: Printable
Searchability: Likely searchable text within PDF, enhancing usability
Binding Type
Binding Type: Not Applicable (Digital Download)
Paper Type
Paper Type: Not Applicable (Digital Download)
Engine Specifications
Primary Engine
Engine Type: V-twin, four-stroke, liquid-cooled
Displacement: 799 cc (approximate)
Bore X Stroke: Specific values would be found in the manual, e.g., 80mm x 79mm (typical for this engine family)
Compression Ratio: Refer to manual for exact specification
Performance
Horsepower Output: Approximately 55-60 HP (refer to manual for exact figure)
Torque Output: Approximately 75-80 Nm (refer to manual for exact figure)
Fuel System
Fuel Delivery: Electronic Fuel Injection (IE - Iniezione Elettronica)
Fuel Type: Unleaded gasoline
Fuel Pump Pressure: Specified in manual, critical for EFI performance
Cooling System
Cooling Type: Liquid-cooled
Lubrication System
Oil Type: Specific motorcycle engine oil grade and specification provided in manual (e.g., SAE 10W-40, API SG or higher, JASO MA)
Engine Tolerances
Valve Clearance: Specific clearance values for intake and exhaust valves provided in manual
Transmission
Standard
Transmission Type: Automatic Transmission (CVT - Continuously Variable Transmission)
Optional
Optional Transmission: N/A (CVT is standard)
Features
Transmission Features: Automatic shifting, providing seamless acceleration and optimal engine performance across a wide speed range. Includes clutch assembly details.
Drivetrain
Final Drive: Drive Chain and Sprockets
Drivetrain Maintenance
Chain Lubrication Interval: Recommended every 500-1000 km or after riding in wet conditions (refer to manual for exact interval)
Chain Tension Adjustment: Specifications for chain slack and adjustment procedure provided
Dimensions
Exterior
Overall Length: Refer to vehicle specifications in manual
Overall Width: Refer to vehicle specifications in manual
Wheelbase: Refer to vehicle specifications in manual
Weights
Dry Weight: Refer to manual for exact specification (approx. 220-240 kg)
Curb Weight: Refer to manual for exact specification
Tires Wheels
Front Tire Size: Refer to manual for exact specification (e.g., 120/70-16)
Rear Tire Size: Refer to manual for exact specification (e.g., 160/60-15)
Wheel Bolt Pattern: N/A (Motorcycle - wheel mounting is different from cars)
Safety Features
Ratings
Safety Ratings: N/A (Motorcycle safety is typically assessed through design, active/passive features, and regulatory compliance, not standardized crash ratings like cars).
Active Features
Braking System: Disc brakes, front and rear. ABS may be an optional feature, detailed in manual.
Lighting: Headlight, taillight, brake lights, turn signals. Manual covers bulb replacement and troubleshooting.
Passive Features
Frame Construction: Steel frame for structural integrity and handling characteristics. Manual covers frame inspection and potential repair.
Technology Features
Infotainment
Instrument Cluster: Digital/analog combination instrument cluster displaying speed, RPM, fuel level, engine temperature, and various warning lights. Manual covers diagnostics.
Driver Assistance
ABS Availability: Optional ABS system, with detailed operational and maintenance information likely in the manual if equipped.
Connectivity
Diagnostic Port: On-board diagnostics (OBD) port or similar for electronic fault code retrieval and analysis. Manual provides procedure for access and interpretation.
Maintenance
Service Intervals
Initial Service: First service typically around 1000 km (refer to manual for specific break-in service)
Oil Change Interval: Every 5000-7500 km or annually (refer to manual for exact interval)
Spark Plug Replacement: Typically every 10,000-15,000 km (refer to manual)
Air Filter Cleaning Replacement: Recommended every 5000-7500 km or as needed based on operating conditions
Fluid Specifications
Coolant Type: Ethylene glycol based coolant, specified by Gilera for optimal protection (refer to manual)
Brake Fluid: DOT 4 or DOT 5.1 brake fluid (refer to manual for specific recommendation and change interval)
Transmission Fluid: Specific CVT fluid type and capacity detailed in the manual. Crucial for the automatic transmission's longevity.
Known Issues
Common Wear Items: Tires, brake pads, drive chain, spark plugs, battery. Specific failure modes and preventative maintenance are covered in the manual.
Electronic Issues: While not explicitly stated without the manual, any complex EFI system can have sensor or wiring harness issues. The manual's electrical section is vital for diagnosing these.
Vehicle History
Brand Heritage
Brand Origin: Gilera is an Italian manufacturer with a long history in motorcycling, known for performance-oriented scooters and motorcycles.
Model Evolution
Gp800 Development: The GP800 was a flagship maxi-scooter for Gilera, designed to offer motorcycle-like performance and handling in a scooter platform. It was developed by Aprilia/Piaggio group.
Production
Manufacturing Location: Primarily Italy (Piaggio Group manufacturing facilities)
Awards & Recognition
Recognitions
Award History: Specific awards are not typically tracked for individual service manuals; however, the Gilera GP800 was recognized in its segment for its performance and features.
Certifications
Oem Standards: The manual adheres to OEM (Original Equipment Manufacturer) standards for technical documentation, ensuring accuracy and compliance.
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