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GILERA GP800 Replacement Parts Manual

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Product Type: Replacement Parts Manual Codes Document Format: PDF 👋 Introduction Market Position Market Segment: Maxi-scooter, performance-oriented commuter, sport-touring. Competitive Analysis Key...
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Type: Motorcycle
Vendor:
Sku: 37011
GILERA GP800 Replacement Parts Manual
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800
Product Type:
Replacement Parts Manual
Codes
Document Format:
PDF
👋 Introduction
Market Position
Market Segment:
Maxi-scooter, performance-oriented commuter, sport-touring.
Competitive Analysis
Key Competitors:
Yamaha TMAX, Suzuki Burgman 650, BMW C650GT, Kymco MyRoad 700i.
Key Features
Manual Value Proposition:
Provides OEM part numbers and illustrated diagrams for accurate and cost-effective part sourcing and replacement, enabling DIY repairs and saving money compared to dealer prices.
Vehicle Design Philosophy:
Combines motorcycle-like performance and handling with scooter practicality, featuring a powerful engine and advanced chassis design.
📋 Manual Details
Coverage Areas
Product Description:
OEM Illustrated Parts Manual with Exploded Diagrams. Lists all part numbers by section.
Page Count
Estimated Page Count:
Detailed page count not specified, but expected to be comprehensive for a parts manual covering all systems.
Manual Type
Manual Type:
Parts Catalog / Replacement Parts Manual
Language
Language:
English
Format
File Format Details:
PDF Downloadable, Compatible with all PC & MAC Computers, requires Adobe PDF Reader.
📖 Manual Coverage
Systems Covered
Powertrain Components:
Engine components (cylinder head, cylinder block, crankshaft, pistons, valves, lubrication system, cooling system), transmission components (gearbox internals, clutch), fuel system components (injectors, fuel pump, fuel tank).
Chassis Components:
Frame/Chassis, suspension components (forks, shock absorbers, swingarm, linkage), wheels, tires, brakes (calipers, discs, master cylinders, lines), steering system (handlebars, triple clamps, steering bearings).
Electrical Components:
Lighting system (headlight, taillight, turn signals), ignition system, battery, starter motor, wiring harnesses, electronic control unit (ECU), instrument cluster.
Bodywork And Trim:
Fairings, body panels, seats, mirrors, levers, footpegs, fasteners, trim pieces.
Procedures Included
Disassembly And Assembly:
Illustrated exploded views facilitate precise disassembly and reassembly of all components.
Part Identification:
Enables accurate identification of specific replacement parts using part numbers and descriptive text.
Technical Depth
Technical Depth:
Detailed breakdown of all factory-supplied parts, enabling accurate sourcing for repairs and maintenance.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality Guidance:
Designed for clear printing of diagrams and text, allowing users to print specific pages as needed.
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type Recommendation:
User printable on standard office paper; professional printing can enhance durability.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, V-twin (90-degree)
Displacement:
799 cc (cubic centimeters)
Performance
Bore X Stroke:
88 mm x 65.5 mm (typical for this engine configuration)
Compression Ratio:
10.7:1 (typical for this engine configuration)
Horsepower:
Approximately 55 HP (41 kW) @ 7,000 RPM (approximate, subject to market variation)
Torque:
Approximately 70 Nm (52 lb-ft) @ 6,000 RPM (approximate, subject to market variation)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Dual throttle bodies, typically 38mm
Lubrication System
Oil Type Recommendation:
Synthetic motorcycle oil, API SG or higher, JASO MA/MA2 certified. Specific viscosity (e.g., 10W-40 or 15W-50) depends on ambient temperature.
Cooling System
Coolant Type Recommendation:
Ethylene glycol based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Clutch Type:
Wet multi-plate clutch (integrated with CVT)
Final Drive:
Belt drive
Fluid Specifications
Cvt Fluid Type:
Specific CVT fluid for Gilera/Piaggio vehicles (check manual for exact part number or specification).
📐 Dimensions
Exterior
Length:
Approximately 2,240 mm (88.2 inches)
Width:
Approximately 790 mm (31.1 inches) at handlebars
Height:
Approximately 1,420 mm (55.9 inches) at windscreen
Wheelbase:
Approximately 1,590 mm (62.6 inches)
Weights
Dry Weight:
Approximately 250 kg (551 lbs)
Fuel Tank Capacity:
Approximately 18.8 Liters (4.97 US gallons)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter, not typically subject to automotive crash test ratings like NCAP)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Often equipped with ABS as an option or standard on certain models/markets.
Front Brake Specs:
Dual 300 mm discs, hydraulic operation.
Rear Brake Specs:
Single 280 mm disc, hydraulic operation.
Suspension Type:
Front: Telescopic fork (41mm diameter). Rear: Swingarm with dual shock absorbers.
Passive Features
Lighting:
Halogen or LED headlights, LED taillight, LED turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination display with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and various warning lights.
Driver Assistance
ABS Availability:
Optional or standard depending on market and model year. Typically a Bosch ABS system.
Connectivity
Charging Port:
May include a 12V power outlet or USB charging port for accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first. Refer to specific manual for exact intervals.
Air Filter Replacement:
Inspect every 5,000 km, replace as needed or every 10,000 - 15,000 km (6,000 - 9,000 miles).
Spark Plug Replacement:
Replace approximately every 10,000 - 15,000 km (6,000 - 9,000 miles).
Belt Drive Inspection Replacement:
Inspect CVT belt condition at 10,000 km intervals. Replacement typically recommended between 20,000 - 30,000 km (12,000 - 18,000 miles), depending on wear.
Fluid Specifications
Engine Oil Capacity:
Approximately 1.6 Liters (1.7 US Quarts) with filter change. Check dipstick for accurate level.
Coolant Capacity:
Approximately 1.8 Liters (1.9 US Quarts). Refer to manual for exact fill procedure.
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, tire wear, front fork oil seals.
Potential Electrical Issues:
Occasional reports of voltage regulator issues or battery charging problems, especially on older units.
Common Repairs:
Routine maintenance, suspension servicing, brake system overhauls, CVT belt and roller replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian manufacturer with a long history in motorcycle production, now part of the Piaggio Group.
Model Evolution
Introduction Year:
The Gilera GP800 was introduced around 2007/2008.
Design Inspiration:
Designed to bridge the gap between scooters and motorcycles, offering substantial power and handling for its class.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific widely publicized industry awards are typically associated with this model, but it was recognized for its innovative powertrain and motorcycle-like handling in the maxi-scooter segment upon release.
Ratings
User Reviews:
Generally positive user reviews highlighting performance, comfort for touring, and unique V-twin engine character. Criticisms often relate to its substantial weight and price.
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