GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Model Year: 2007 Onwards Product Name: GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download Codes Vin Code Common Digits: Not specified...

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Type: Motorcycle

Vendor:

Sku: 32790

Tags: 2007 Gilera GP800 Motorcycle Motorcycles

Product variants

Description

🏷️ Basic Information

Identification

Make:

Gilera

Model:

GP800

Model Year:

2007 Onwards

Product Name:

GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download

Codes

Vin Code Common Digits:

Not specified in product info, but typically includes manufacturer identifier, model, and year.

👋 Introduction

Market Position

Vehicle Segment:

Maxi-scooter, positioned as a high-performance, touring-oriented urban mobility solution.

Competitive Analysis

Key Competitors:

Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing.

Key Features

Performance Focus:

Designed for strong acceleration and comfortable highway cruising, unlike smaller displacement scooters.

Design Philosophy:

Combines the practicality of a scooter with the performance and handling characteristics of a motorcycle.

Manual Utility

Target Audience:

DIY mechanics, independent repair shops, and owners seeking to maintain or restore their GP800.

Value Proposition:

Provides authoritative information to reduce repair costs and ensure proper functioning of the vehicle.

📋 Manual Details

Coverage Areas

Scope Of Coverage:

Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration of the Gilera GP800.

Page Count

Estimated Page Count:

Hundreds of pages (exact count not specified in product info).

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English (presumed, based on product description language).

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine:

Detailed information on engine assembly, disassembly, troubleshooting, diagnostics, and internal components.

Transmission:

Coverage of the automatic transmission, including its operation, maintenance, and repair procedures.

Fuel System:

Information on fuel injection system, fuel pump, injectors, and fuel lines.

Electrical System:

Wiring diagrams, component testing, battery, charging system, ignition system, and lighting.

Braking System:

Details on hydraulic system, brake pads, discs, calipers, and ABS components (if equipped).

Suspension System:

Front and rear suspension components, shock absorbers, linkages, and adjustments.

Chassis And Frame:

Structural components, frame integrity, and related hardware.

Bodywork And Fairings:

Removal, installation, and repair of body panels, fairings, and trim.

Cooling System:

Radiator, fan, coolant flow, and thermostat.

Exhaust System:

Exhaust pipes, mufflers, and catalytic converters.

Controls And Linkages:

Throttle, brake levers, and other control mechanisms.

Wheels And Tires:

Wheel removal, installation, tire pressure, and replacement.

Procedures Included

Preventative Maintenance:

Routine checks, lubrication, fluid changes, and component inspections.

Troubleshooting Diagnostics:

Systematic fault finding, diagnostic charts, and error code interpretations.

Repair And Rebuild:

Step-by-step instructions for component removal, repair, and reassembly.

Specifications And Tolerances:

Precise measurements, torque values, clearances, and operational parameters.

Component Replacement:

Guidance on replacing wear items and failed components.

Adjustment Procedures:

Procedures for adjusting brakes, clutch, throttle, and suspension.

Technical Depth

Depth Of Coverage:

Highly detailed, covering everything from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Capabilities:

Advanced diagnostic procedures and troubleshooting guides for complex issues.

Rebuilding Instructions:

Comprehensive instructions for overhauling major mechanical components.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Likely to be text-searchable for efficient information retrieval.

Print Quality

Print Readability:

Designed for clear viewing on screen and printable pages.

Binding Type

Binding Type:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke

Displacement:

799 cc

Bore X Stroke:

78 mm x 81 mm (typical for this engine)

Valve Train:

SOHC, 8 valves (2 per cylinder)

Performance

Horsepower:

Approximately 75 HP (at crank, specific rating may vary by market and tune).

Torque:

Approximately 70 Nm (at crank, specific rating may vary by market and tune).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (91 Octane or higher recommended)

Cooling System

Cooling Method:

Liquid-cooled

Lubrication

Oil Type Specification:

API SG or higher, JASO MA certified, SAE 10W-40 viscosity (typical, refer to manual for exact specification).

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Features

Drive System:

Belt drive to rear wheel

Clutch Type:

Wet multi-plate automatic clutch

📐 Dimensions

Exterior

Length:

Approximately 2,240 mm (refer to manual for exact specification).

Width:

Approximately 800 mm (refer to manual for exact specification).

Height:

Approximately 1,450 mm (refer to manual for exact specification).

Weights

Dry Weight:

Approximately 208 kg (refer to manual for exact specification).

Wet Weight:

Approximately 220 kg (refer to manual for exact specification).

Fuel Capacity:

Approximately 18.5 Liters (refer to manual for exact specification).

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable to motorcycles/scooters in the same way as automobiles; emphasis on structural integrity and rider protection.

Active Features

Braking System Type:

Combined braking system, often with ABS as an option. Dual front discs, single rear disc.

Lighting System:

Halogen headlights, LED taillights (typical).

Passive Features

Frame Construction:

Steel twin-tube frame for rigidity and stability.

Ride Position:

Comfortable, upright riding position with good wind protection from fairings.

💡 Technology Features

Infotainment

Dashboard Display:

Analogue and digital instrument cluster providing speed, RPM, fuel level, temperature, and other indicators.

Driver Assistance

ABS Availability:

Optional Anti-lock Braking System (ABS) available on some models.

Connectivity

Accessories Ports:

May include a 12V power outlet for accessories (refer to manual for location and specification).

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Typically every 6,000-10,000 km or annually (refer to manual for precise intervals).

Air Filter Check Replace:

Check every 12,000 km, replace as needed (refer to manual for precise intervals).

Spark Plug Replacement:

Typically every 12,000-18,000 km (refer to manual for precise intervals and plug type).

Transmission Fluid Check:

Check periodically, replacement interval depends on use but is crucial for CVT longevity.

Fluid Specifications

Engine Oil Capacity:

Approximately 1.8 - 2.0 Liters (with filter change, refer to manual for exact capacity and procedure).

Coolant Type:

Ethylene glycol based coolant, 50/50 mix with distilled water (refer to manual for specific type).

Brake Fluid Type:

DOT 4 (refer to manual for specific type and replacement interval).

Known Issues

Common Wear Items:

Brake pads, tires, battery, CVT belt, starter motor brushes.

Potential Electrical Gremlins:

Can sometimes experience minor electrical issues; good maintenance of connections is key.

Cvt Maintenance Importance:

Proper maintenance of the CVT is critical for smooth operation and longevity; belt wear and roller condition are key checks.

📚 Vehicle History

Brand Heritage

Manufacturer:

Gilera is an Italian manufacturer with a long history in motorcycle production, now part of the Piaggio Group.

Model Evolution

Introduction Year:

The GP800 was introduced around 2007 as Gilera's flagship maxi-scooter.

Design Basis:

Developed as a high-performance alternative in the maxi-scooter segment, leveraging Piaggio Group's engineering capabilities.

Production

Manufacturing Location:

Likely manufactured in Italy (Piaggio Group facilities).

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Praised for its powerful engine and sporty performance in the maxi-scooter segment upon release, but specific awards are not detailed in product information.