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GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Model Year: 2007 Onwards Product Name: GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download Codes Vin Code Common Digits: Not specified...
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Type: Motorcycle
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Sku: 32790
GILERA GP800 Service Repair Manual PDF 2007 ONWARDS DownloadGILERA GP800 Service Repair Manual PDF 2007 ONWARDS DownloadGILERA GP800 Service Repair Manual PDF 2007 ONWARDS DownloadGILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800
Model Year:
2007 Onwards
Product Name:
GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download
Codes
Vin Code Common Digits:
Not specified in product info, but typically includes manufacturer identifier, model, and year.
👋 Introduction
Market Position
Vehicle Segment:
Maxi-scooter, positioned as a high-performance, touring-oriented urban mobility solution.
Competitive Analysis
Key Competitors:
Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing.
Key Features
Performance Focus:
Designed for strong acceleration and comfortable highway cruising, unlike smaller displacement scooters.
Design Philosophy:
Combines the practicality of a scooter with the performance and handling characteristics of a motorcycle.
Manual Utility
Target Audience:
DIY mechanics, independent repair shops, and owners seeking to maintain or restore their GP800.
Value Proposition:
Provides authoritative information to reduce repair costs and ensure proper functioning of the vehicle.
📋 Manual Details
Coverage Areas
Scope Of Coverage:
Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration of the Gilera GP800.
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified in product info).
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English (presumed, based on product description language).
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Detailed information on engine assembly, disassembly, troubleshooting, diagnostics, and internal components.
Transmission:
Coverage of the automatic transmission, including its operation, maintenance, and repair procedures.
Fuel System:
Information on fuel injection system, fuel pump, injectors, and fuel lines.
Electrical System:
Wiring diagrams, component testing, battery, charging system, ignition system, and lighting.
Braking System:
Details on hydraulic system, brake pads, discs, calipers, and ABS components (if equipped).
Suspension System:
Front and rear suspension components, shock absorbers, linkages, and adjustments.
Chassis And Frame:
Structural components, frame integrity, and related hardware.
Bodywork And Fairings:
Removal, installation, and repair of body panels, fairings, and trim.
Cooling System:
Radiator, fan, coolant flow, and thermostat.
Exhaust System:
Exhaust pipes, mufflers, and catalytic converters.
Controls And Linkages:
Throttle, brake levers, and other control mechanisms.
Wheels And Tires:
Wheel removal, installation, tire pressure, and replacement.
Procedures Included
Preventative Maintenance:
Routine checks, lubrication, fluid changes, and component inspections.
Troubleshooting Diagnostics:
Systematic fault finding, diagnostic charts, and error code interpretations.
Repair And Rebuild:
Step-by-step instructions for component removal, repair, and reassembly.
Specifications And Tolerances:
Precise measurements, torque values, clearances, and operational parameters.
Component Replacement:
Guidance on replacing wear items and failed components.
Adjustment Procedures:
Procedures for adjusting brakes, clutch, throttle, and suspension.
Technical Depth
Depth Of Coverage:
Highly detailed, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures and troubleshooting guides for complex issues.
Rebuilding Instructions:
Comprehensive instructions for overhauling major mechanical components.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely to be text-searchable for efficient information retrieval.
Print Quality
Print Readability:
Designed for clear viewing on screen and printable pages.
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
799 cc
Bore X Stroke:
78 mm x 81 mm (typical for this engine)
Valve Train:
SOHC, 8 valves (2 per cylinder)
Performance
Horsepower:
Approximately 75 HP (at crank, specific rating may vary by market and tune).
Torque:
Approximately 70 Nm (at crank, specific rating may vary by market and tune).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91 Octane or higher recommended)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type Specification:
API SG or higher, JASO MA certified, SAE 10W-40 viscosity (typical, refer to manual for exact specification).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Drive System:
Belt drive to rear wheel
Clutch Type:
Wet multi-plate automatic clutch
📐 Dimensions
Exterior
Length:
Approximately 2,240 mm (refer to manual for exact specification).
Width:
Approximately 800 mm (refer to manual for exact specification).
Height:
Approximately 1,450 mm (refer to manual for exact specification).
Weights
Dry Weight:
Approximately 208 kg (refer to manual for exact specification).
Wet Weight:
Approximately 220 kg (refer to manual for exact specification).
Fuel Capacity:
Approximately 18.5 Liters (refer to manual for exact specification).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycles/scooters in the same way as automobiles; emphasis on structural integrity and rider protection.
Active Features
Braking System Type:
Combined braking system, often with ABS as an option. Dual front discs, single rear disc.
Lighting System:
Halogen headlights, LED taillights (typical).
Passive Features
Frame Construction:
Steel twin-tube frame for rigidity and stability.
Ride Position:
Comfortable, upright riding position with good wind protection from fairings.
💡 Technology Features
Infotainment
Dashboard Display:
Analogue and digital instrument cluster providing speed, RPM, fuel level, temperature, and other indicators.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) available on some models.
Connectivity
Accessories Ports:
May include a 12V power outlet for accessories (refer to manual for location and specification).
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 6,000-10,000 km or annually (refer to manual for precise intervals).
Air Filter Check Replace:
Check every 12,000 km, replace as needed (refer to manual for precise intervals).
Spark Plug Replacement:
Typically every 12,000-18,000 km (refer to manual for precise intervals and plug type).
Transmission Fluid Check:
Check periodically, replacement interval depends on use but is crucial for CVT longevity.
Fluid Specifications
Engine Oil Capacity:
Approximately 1.8 - 2.0 Liters (with filter change, refer to manual for exact capacity and procedure).
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water (refer to manual for specific type).
Brake Fluid Type:
DOT 4 (refer to manual for specific type and replacement interval).
Known Issues
Common Wear Items:
Brake pads, tires, battery, CVT belt, starter motor brushes.
Potential Electrical Gremlins:
Can sometimes experience minor electrical issues; good maintenance of connections is key.
Cvt Maintenance Importance:
Proper maintenance of the CVT is critical for smooth operation and longevity; belt wear and roller condition are key checks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian manufacturer with a long history in motorcycle production, now part of the Piaggio Group.
Model Evolution
Introduction Year:
The GP800 was introduced around 2007 as Gilera's flagship maxi-scooter.
Design Basis:
Developed as a high-performance alternative in the maxi-scooter segment, leveraging Piaggio Group's engineering capabilities.
Production
Manufacturing Location:
Likely manufactured in Italy (Piaggio Group facilities).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for its powerful engine and sporty performance in the maxi-scooter segment upon release, but specific awards are not detailed in product information.
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