Gilera Nexus 250 i.e 06-07 Service Manual

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🏷️ Basic Information Identification Make: Gilera Model: Nexus 250 i.e Model Designation: Nexus Engine Variant: 250 i.e Model Years Covered: 2006, 2007 Codes Engine Code: Likely designated by Piaggio/Gilera internal...

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Type: Motorcycle

Vendor:

Sku: 49989

Tags: 2006 2007 Gilera Motorcycle Motorcycles Nexus Nexus 250 i.e

Product variants

Description

🏷️ Basic Information

Identification

Make:

Gilera

Model:

Nexus 250 i.e

Model Designation:

Nexus

Engine Variant:

250 i.e

Model Years Covered:

2006, 2007

Codes

Engine Code:

Likely designated by Piaggio/Gilera internal codes, specific engine code not provided in product info but covered in manual.

👋 Introduction

Market Position

Segment:

Premium Scooter / Maxi-Scooter

Competitive Analysis

Competitors:

• Yamaha TMAX 500

• Suzuki Burgman 400/650

• Honda Forza 250

• Piaggio Beverly 250/350

• Kymco Xciting 250/300

Key Features

Vehicle Features:

• Sporty Handling

• Comfortable Touring Capability

• Fuel Injection

• Modern Design

• Spacious Underseat Storage

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive service, repair, and maintenance

Page Count

Pages:

Manual Type

Type:

Original Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

PDF Download

Digital Features:

Searchable text within the PDF for quick information retrieval.

📖 Manual Coverage

Systems Covered

Systems:

• Engine (General)

• Engine from Vehicle

• Power Supply

• Cooling System

• Braking System

• Suspensions

• Chassis

• Electrical System

• Bodywork

Special Tools Coverage:

Lists specific tools required for various repair and maintenance tasks.

Electrical System Detail:

Includes comprehensive wiring diagrams for all circuits, component testing procedures, and troubleshooting guides for electrical faults.

Procedures Included

Procedures:

• General Maintenance

• Troubleshooting

• Diagnostic Procedures

• Repair Procedures

• Pre-Delivery Inspections

• Component Removal and Installation

• Adjustment Procedures

• System Overhaul

Engine Overhaul Detail:

Step-by-step instructions for engine disassembly, inspection, repair, and reassembly, including torque specifications and clearances.

Technical Depth

Depth:

Professional Technician Level (including diagnostics and detailed repair)

Repair Manual Scope:

Covers everything from routine maintenance checks to complex component rebuilds, diagnostic fault finding, and electrical system troubleshooting.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Reader Requirement:

Adobe PDF Reader

Print Quality

Printability:

Printable (as a PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single Cylinder, 4-Stroke, Liquid-Cooled

Displacement:

249.7 cc

Bore X Stroke:

72 mm x 60 mm

Valve Train:

SOHC, 4 Valves

Performance

Horsepower:

Approx. 22 HP (16.4 kW) @ 7500 RPM (Note: Specific dyno figures may vary)

Torque:

Approx. 23 Nm (17 lb-ft) @ 6500 RPM (Note: Specific dyno figures may vary)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (95 RON Recommended)

Throttle Body Size:

Typically around 32-34mm for this displacement

Lubrication

Oil Type:

Synthetic Motorcycle Oil, SAE 10W-40 (Refer to manual for specific API/JASO rating)

Oil Capacity:

Approx. 1.4 Liters (with filter change)

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT)

Features

Clutch Type:

Automatic Dry Clutch

📐 Dimensions

Exterior

Length:

Approx. 2170 mm

Width:

Approx. 790 mm

Height:

Approx. 1380 mm (Seat height variable)

Weights

Dry Weight:

Approx. 172 kg

Gross Vehicle Weight Rating:

Approx. 350 kg

Cargo

Underseat Storage Capacity:

Sufficient for one full-face helmet and other items

🛡️ Safety Features

Ratings

Braking System:

Front: Dual Disc with 4-piston calipers; Rear: Single Disc with 2-piston caliper. Integral braking system may be present.

Active Features

Optional or standard depending on market (refer to specific model configuration)

Passive Features

Lighting:

Halogen Headlight, LED Taillight

💡 Technology Features

Infotainment

Dashboard:

Digital and Analog combination, often including speedometer, tachometer, fuel gauge, and warning lights.

Driver Assistance

Braking Assistance:

Integral braking system (optional ABS) enhances rider safety.

Connectivity

Diagnostic Port:

On-board diagnostic (OBD) system with specific connector for fault code retrieval (detailed in manual).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km or 12 months (refer to manual for precise interval)

Air Filter Cleaning:

Every 6,000 km

Spark Plug Replacement:

Every 12,000 km

Transmission Oil Change:

Refer to manual, typically every 18,000-24,000 km

Fluid Specifications

Coolant Type:

Ethylene Glycol Based Coolant (50% mix with distilled water)

Brake Fluid Type:

DOT 4

Gearbox Oil Type:

Refer to manual, likely a specific motorcycle gear oil (e.g., SAE 75W-90 or 80W-90 GL-4, but verify).

Known Issues

Common Wear Items:

• CVT Belt Wear

• Voltage Regulator/Rectifier Failure

• Water Pump Seal Leaks

• Fuel Pump Issues (less common)

• Suspension Bushings

Diagnostic Focus:

The manual's troubleshooting section is critical for diagnosing electrical gremlins, fuel delivery problems, and performance issues.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Italy

Parent Company:

Piaggio & C. S.p.A.

Model Evolution

Nexus Lineage:

The Nexus series represents Gilera's foray into the maxi-scooter segment, emphasizing sporty performance and advanced features for its time.

Production

Production Period:

The Nexus 250 was part of the Nexus line produced from the mid-2000s, with the 250 i.e model covering the specified years.