Vehicle Type:
Maxi-scooter / Sport-scooter
Target Audience Manual:
DIY enthusiasts, independent repair shops, Gilera owners seeking comprehensive service information.
Manual Advantage:
Provides the same level of detail as used by authorized dealer technicians, ensuring accurate and efficient repairs.
Manual Scope:
Covers all repair procedures needed, making it a complete resource for the vehicle's lifespan.
Primary Coverage:
Factory Service Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul
Estimated Page Count:
High (exact number not specified, but described as 'COMPLETE FACTORY SERVICE MANUAL')
Manual Type:
Factory Service Manual / Repair Manual
Engine System:
Complete engine overhaul, disassembly, assembly, lubrication, cooling, and internal component inspection.
Fuel And Injection System:
Fuel injection system diagnosis, component testing, fuel pump, injectors, throttle body, ECU mapping.
Electrical System:
Wiring diagrams, lighting, ignition system, starter motor, battery, charging system, fuses, relays, sensors.
Braking System:
Brake fluid service, caliper maintenance, rotor inspection, brake line replacement, ABS system diagnosis (if applicable).
Suspension System:
Front fork service, rear shock absorber maintenance, bushing inspection, alignment specifications.
Chassis And Frame:
Frame inspection, steering head bearing service, subframe checks, body panel removal and installation.
Cooling System:
Coolant type, capacity, bleeding procedures, radiator and fan service.
Preventive Maintenance:
Scheduled maintenance checks, lubrication points, filter replacement intervals, fluid level checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly.
Pre Delivery Inspection:
Factory procedures for new vehicle setup and initial inspection before delivery.
Diagnostic Capabilities:
Advanced diagnostic procedures, including use of specialized tools and interpretation of sensor data.
Rebuild Procedures:
Comprehensive instructions for engine and major component rebuilds, including torque specifications and clearances.
Engine Type:
Single-cylinder, 4-stroke, 4-valve, SOHC
Bore X Stroke:
Not specified in product info, but detailed in manual
Cooling System:
Liquid-cooled
Horsepower:
Approx. 39 HP (actual spec detailed in manual)
Torque:
Approx. 45 Nm (actual spec detailed in manual)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (specific octane rating detailed in manual)
Dashboard Features:
Digital and analog instrumentation, warning lights for engine, oil, fuel, etc.
ABS Availability:
Optional ABS system, diagnostic procedures for which are included in the manual.
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 5,000-7,500 km for synthetic oil).
Spark Plug Replacement:
Refer to manual for specific intervals and plug type.
Belt Check Replacement:
Crucial component; refer to manual for inspection and replacement intervals (e.g., 15,000-20,000 km).
Engine Oil Type:
High-quality synthetic motorcycle oil (e.g., SAE 5W-40 or 10W-40, API SG or higher). Specific viscosity and API rating detailed in manual.
Engine Oil Capacity:
Refer to manual for exact capacity (likely around 1.5 - 2.0 liters).
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water (specific ratio and type detailed in manual).
Brake Fluid Type:
DOT 4 (or DOT 5.1 if specified) synthetic brake fluid.
Common Wear Items:
Brake pads, tires, drive belt, suspension components (normal wear and tear, addressed in manual).
Potential Electrical Faults:
Wiring harness integrity, stator/rectifier issues (troubleshooting covered in manual).
Manufacturer Origin:
Gilera is an Italian manufacturer of scooters and motorcycles, with a history dating back to 1909. Part of the Piaggio Group.
Nexus Lineage:
The Nexus line represented Gilera's entry into the high-performance maxi-scooter segment, known for sporty handling and powerful engines.
Manufacturing Location:
Likely Italy (specifics detailed in manual)
