1996 GMC K2500 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: GMC Model: K2500 Year: 1996 Codes Platform: GMT400 👋 Introduction Market Position Market Position: Essential technical resource for owners and independent repair facilities seeking accurate,...

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Type: Truck

Vendor:

Sku: 330888

Tags: 1996 Cars GMC K Series K2500 Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

K2500

Year:

Codes

Platform:

GMT400

👋 Introduction

Market Position

Market Position:

Essential technical resource for owners and independent repair facilities seeking accurate, OE-derived information for the 1996 GMC K2500.

Competitive Analysis

Competitive Analysis:

Offers a modern, accessible alternative to outdated printed manuals, providing instant online access and broader compatibility across devices compared to physical books.

Key Features

Key Features:

Officially licensed OE-derived information, year-long access, comprehensive system coverage, PC/laptop/smartphone/tablet compatibility, ease of use, cost-effectiveness for DIY repairs.

📋 Manual Details

Coverage Areas

Coverage Areas:

Full Service and Repair

Page Count

Page Count:

Extensive (Specific number not provided but implied to be comprehensive as OE derived)

Manual Type

Manual Type:

Software (Online Service and Repair Manual)

Language

Language:

English

Format

Format:

Digital (Web Browser Accessible)

Accessibility

Accessibility:

Requires internet connection and a web browser. Purchase includes a full year of access.

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Fuel System, Cooling System, Exhaust System, Body and Chassis, Interior Components

Procedures Included

Procedures Included:

Diagnostics, Maintenance, Repair, Overhaul, Troubleshooting, Wiring Diagrams, Component Replacement, Adjustments, Specifications

Technical Depth

Technical Depth:

Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIYers.

Wiring Diagrams

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems, including power distribution, lighting, engine controls, and accessories.

Troubleshooting

Troubleshooting Guides:

Detailed diagnostic flowcharts and step-by-step troubleshooting procedures for common and intermittent faults.

Bodywork

Bodywork Coverage:

Includes procedures for body panel alignment, door and window regulator repair, bumper replacement, and rust repair techniques.

HVAC Coverage:

Covers air conditioning system service, heater core replacement, blower motor troubleshooting, and climate control panel repair.

Drivetrain

Drivetrain Coverage:

Detailed procedures for front and rear axle service, transfer case operation and repair (if applicable for 4WD), driveshaft U-joints, and differential maintenance.

Brakes

Brakes Coverage:

Front disc brake pad and rotor replacement, rear drum brake service, brake caliper and wheel cylinder repair, hydraulic system bleeding, and ABS component diagnostics.

Suspension

Suspension Coverage:

Includes ball joint replacement, shock absorber and strut service, leaf spring inspection and replacement, and steering component repair (tie rods, idler arm, pitman arm).

Steering

Steering Coverage:

Covers power steering pump and gearbox service, steering column repair, and alignment procedures.

Diagnostics

Diagnostics Coverage:

On-Board Diagnostics (OBD-II) system, including diagnostic trouble codes (DTCs), data stream interpretation, and system reset procedures.

Engine Repair

Engine Repair Procedures:

Includes detailed procedures for cylinder head removal and installation, piston and ring replacement, crankshaft and bearing service, camshaft and valvetrain overhaul.

Transmission Repair

Transmission Repair Procedures:

Covers complete overhaul of the 4L60-E transmission, including clutch pack replacement, valve body diagnostics, and seal replacement.

Electrical Coverage

Electrical Coverage:

Detailed diagnosis and repair of charging system (alternator, battery), starting system (starter motor), lighting circuits, accessory circuits, and power window/lock systems.

Specifications

General Specifications:

Provides torque specifications for all major fasteners, engine timing, valve lash (if applicable), and wheel alignment angles.

📊 Manual Specifications

File Format

File Format:

Proprietary online format, accessible via web browser.

Print Quality

Print Quality:

N/A (Digital Format)

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Primary Engine:

5.7L V8 (Vortec 350)

Engine Options

Engine Options:

7.4L V8 (Vortec 454) was also available on K2500 models.

Performance

Horsepower 5.7L:

200 hp @ 4000 rpm (approx.)

Torque 5.7L:

310 lb-ft @ 2400 rpm (approx.)

Fuel System

Fuel System:

Multi-Port Fuel Injection (MPFI)

Engine Code

Engine Code:

L31 (for 5.7L Vortec)

Engine Notes

Engine Notes:

The Vortec engines of this era are known for their robust design and good torque output, making them well-suited for towing and heavy-duty applications.

Ignition System

Ignition System:

Distributor with electronic ignition (EGR system present).

Cooling System

Cooling System Capacity:

Approximately 16 quarts (Vortec 5.7L).

🔧 Transmission

Standard

Standard Transmission:

4-speed automatic (4L60-E)

Optional

Optional Transmission:

5-speed manual (NV4500) was available on some configurations.

Features

Transmission Features:

Electronically controlled for optimal shift points and performance.

Transmission Notes

Transmission Notes:

The 4L60-E is a reliable electronically controlled overdrive automatic transmission, common in GM trucks of this period.

📐 Dimensions

Weights

Curb Weight:

Varies by configuration, typically starting around 5,500 lbs.

Gvwr:

Up to 8,600 lbs.

Payload Capacity:

Up to ~3,000 lbs. (depending on configuration)

Front Axle Capacity:

Approx. 3,800 lbs.

Rear Axle Capacity:

Approx. 6,000 lbs.

Exterior

Wheelbase:

130 inches (Standard Bed), 155 inches (Long Bed)

Dimensions Notes

Dimensions Notes:

The K2500 was available in various cab configurations (Regular Cab, Extended Cab) and bed lengths (short and long), impacting overall dimensions and weight.

🛡️ Safety Features

Ratings

Safety Ratings:

Specific NHTSA ratings for 1996 models may vary; refer to OE data for specifics.

Passive Features

Passive Features:

Driver and passenger airbags (standard), seat belts

Active Features

Active Features:

Anti-lock Braking System (ABS) on rear wheels standard, optional 4-wheel ABS

Safety Notes

Safety Notes:

The manual will provide detailed procedures for diagnosing and repairing ABS systems, airbag systems, and seatbelt mechanisms.

💡 Technology Features

Infotainment

Infotainment Features:

AM/FM stereo with cassette player standard, optional CD player.

Driver Assistance

Driver Assistance Features:

Cruise control.

Connectivity

Connectivity Features:

N/A (Limited by era).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 6 months (refer to manual for specific recommendations based on driving conditions).

Transmission Fluid Change:

Every 30,000-50,000 miles (refer to manual for specific recommendations).

Coolant Flush Interval:

Every 30,000-50,000 miles or 2 years.

Fluid Specifications

Engine Oil Type 5.7L:

API SG or SH, SAE 10W-30 (preferred in moderate temperatures, 5W-30 for colder climates)

Transmission Fluid Type:

Dexron III Automatic Transmission Fluid (ATF)

Coolant Type:

Ethylene Glycol based coolant (Dex-Cool NOT recommended for this era)

Brake Fluid Type:

DOT 3

Known Issues

Known Issues:

Intake manifold gasket leaks (especially on earlier Vortec), fuel pump issues, potential for catalytic converter failure, distributor cap/rotor wear, power steering pump leaks.

Filters

Oil Filter Part Number Example:

ACDelco PF1218 or equivalent.

Air Filter Part Number Example:

ACDelco A2220C or equivalent.

Maintenance Notes

Maintenance Notes:

The manual will detail the exact torque specifications for critical fasteners, proper jacking points, and fluid capacities for all major components.

Fluids Capacities

Transmission Fluid Capacity:

Approximately 11 quarts (4L60-E).

Engine Oil Capacity:

6 quarts (5.7L V8) with filter change.

Coolant Capacity:

16 quarts (5.7L V8).

Towing Maintenance

Towing Maintenance:

Includes specific maintenance items related to towing, such as trailer brake controller wiring and hitch inspections.

📚 Vehicle History

Brand Heritage

Brand Heritage:

GMC has a long history of producing robust and capable trucks, emphasizing durability and work-oriented features.

Model Evolution

Model Evolution:

The 1996 K2500 is part of the GMT400 platform, introduced in 1987, which represented a significant modernization of GM's truck line. This generation saw the introduction of the Vortec engine family.

Production

Production Years Gmt400:

1988-1998 (for C/K pickups)

Manufacturing Locations:

Various GM assembly plants in North America.

Model History

Model History:

The K-series trucks represented GMC's heavy-duty line, with the K2500 being a 3/4-ton model designed for substantial hauling and towing capabilities.