Harley-Davidson CLE Sidecar 1980 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: CLE Sidecar Year: 1980 👋 Introduction Market Position Niche: Specialized accessory for Harley-Davidson motorcycles, offering increased passenger capacity and cargo space. Competitive Analysis...

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Type: Motorcycle

Vendor:

Sku: 368585

Tags: 1980 CLE Sidecar Harley Davidson Motorcycle Motorcycles Sidecars

Product variants

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

CLE Sidecar

Year:

👋 Introduction

Market Position

Niche:

Specialized accessory for Harley-Davidson motorcycles, offering increased passenger capacity and cargo space.

Competitive Analysis

Comparable Products:

Other aftermarket sidecar manufacturers of the era (e.g., California Sidecar, Champion).

Key Features

Manual Value Proposition:

Provides definitive factory procedures for installation and maintenance, crucial for preserving value and ensuring safe operation of a classic motorcycle-sidecar combination.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Print (assumed based on common product offerings for this era)

Page Count

Page Count:

Not Specified (typical for this era to be variable, but comprehensive)

📖 Manual Coverage

Systems Covered

Primary Systems:

Sidecar chassis, mounting points, suspension, braking (integrated with motorcycle), electrical connections, lighting, bodywork, upholstery, wheel and tire service.

Procedures Included

Repair And Maintenance:

Installation, removal, disassembly, assembly, adjustment, inspection, troubleshooting, lubrication, replacement of worn components.

Technical Depth

Depth:

Comprehensive for factory-level service, including detailed schematics, torque specifications, and diagnostic procedures.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Factory original quality (expected for a factory manual)

Binding Type

Binding Type:

Stapled or perfect bound (typical for factory manuals of this era)

Paper Type

Paper Type:

Durable, often semi-gloss paper stock to withstand shop use.

⚙️ Engine Specifications

Primary Engine

Motorcycle Compatibility:

Designed for 1980 Harley-Davidson motorcycles, primarily Big Twin models (e.g., Shovelhead variants like Electra Glide, Low Rider).

Performance

Sidecar Impact:

Sidecar addition will significantly alter handling dynamics and require adjustments to motorcycle braking and suspension systems.

Fuel System

Fuel System Type:

Refer to the specific motorcycle's service manual for fuel system details (carburetor type, fuel pump, etc.).

🔧 Transmission

Standard

Motorcycle Transmission:

Harley-Davidson 4-speed or 5-speed constant mesh transmission (depending on specific motorcycle model).

Optional

Sidecar Transmission:

Not applicable; sidecar does not have its own transmission.

Features

Drive Type:

Sidecar is unpowered, relying on motorcycle's drivetrain.

📐 Dimensions

Exterior

Sidecar Dimensions:

Specific dimensions vary by design, but generally include length, width, and height to accommodate a passenger and luggage.

Interior

Passenger Capacity:

Typically designed for one passenger.

Cargo

Luggage Space:

Designated cargo area behind the passenger seat.

Weights

Sidecar Weight:

Significant weight addition, impacting motorcycle handling and braking performance.

🛡️ Safety Features

Ratings

Crash Safety Standards:

N/A (Sidecars from this era were not subject to standardized crash testing as in modern vehicles).

Active Features

Handling Considerations:

Requires careful attention to steering geometry, tire pressures, and proper loading to maintain stability.

Passive Features

Passenger Restraints:

May include seat belts or other securing mechanisms for the passenger, depending on original specification.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (Sidecar technology is purely mechanical and structural).

🔧 Maintenance

Service Intervals

Wheel Bearing Service:

Refer to manual; typically involves periodic inspection and lubrication/replacement.

Fluid Specifications

Suspension Fluid:

Specific fluid type and viscosity for sidecar suspension dampers will be detailed in the manual.

Known Issues

Common Wear Items:

Wheel bearings, suspension bushings, mounting hardware, and upholstery wear are common for vintage sidecars.

📚 Vehicle History

Brand Heritage

Harley Davidson Legacy:

Harley-Davidson has a long history with sidecar use, often supplied by authorized accessory manufacturers.

Model Evolution

Sidecar Market Demand:

Sidecars saw periods of popularity for touring and utility, particularly before the widespread adoption of smaller, more fuel-efficient cars.

Production

Era Context:

1980 marked a period of transition for Harley-Davidson, with the introduction of the Sturgis model and continued development of the Big Twin platform.