Harley Davidson Dyna 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Year: 2006 Codes Vin Prefix: 1HD 👋 Introduction Market Position Vehicle Segment: Cruiser Motorcycle Brand Heritage: Harley-Davidson represents American motorcycle culture, known...

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Type: Motorcycle

Vendor:

Sku: 64470

Tags: 2006 Dyna Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Year:

Codes

Vin Prefix:

👋 Introduction

Market Position

Vehicle Segment:

Cruiser Motorcycle

Brand Heritage:

Harley-Davidson represents American motorcycle culture, known for its V-twin engines and iconic styling.

Competitive Analysis

Competitors 2006:

Indian Chief, Victory Kingpin, Honda VTX series, Kawasaki Vulcan series, Suzuki Boulevard series.

Key Features

Dna Platform:

The Dyna platform is characterized by its traditional cruiser styling, a rubber-mounted powertrain for reduced vibration, and a distinctive twin downtube frame.

Manual Value Proposition

Benefit To Owner:

Empowers owners to perform all necessary maintenance and repairs, diagnose issues, and understand their vehicle's intricacies, saving time and money.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

Completeness:

Complete Official Factory Manual

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, disassembly, assembly, tuning, and diagnostics for all 2006 Dyna models.

Transmission:

Service and repair procedures for the 5-speed transmission, including clutch, gearbox, and drive chain.

Electrical:

Wiring diagrams, component testing, troubleshooting, ignition system, lighting, starting and charging systems.

Chassis:

Front and rear suspension, steering system, wheel bearings, and frame inspection.

Brakes:

Hydraulic brake system service, including caliper, master cylinder, brake lines, and bleeding procedures.

Fuel System:

Fuel injection system (EFI) diagnostics and repair, fuel pump, injectors, and fuel tank service.

Cooling System:

Air-cooled engine design specifics, oil cooling system service (where applicable).

Exhaust System:

Exhaust system component replacement and inspection.

Bodywork And Fittings:

Body panel removal and installation, fairings, seats, fenders, and trim components.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, and general inspection.

Troubleshooting:

Diagnostic procedures for common and complex issues, fault code interpretation.

Repair:

Detailed step-by-step repair instructions for all major and minor components.

Rebuilds:

Complete engine and transmission rebuild procedures with torque specifications and tolerances.

Diagnostics:

Systematic diagnostic approaches using available tools and information.

Technical Depth

Depth Level:

Comprehensive: Covers everything from basic rider maintenance to full engine and transmission rebuilds, including electrical system diagnostics.

📊 Manual Specifications

File Format

Format:

Searchable:

Yes (typically)

Print Quality

Printability:

Printable in its entirety or specific pages.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Evolution (commonly known as 'Evo')

Configuration:

Air-cooled, 45-degree V-twin

Displacement Options:

Primarily 88 cubic inches (1450cc). Some models may have offered the 96 cubic inch (1584cc) engine, though 88ci was standard for most 2006 Dynas.

Bore X Stroke 88Ci:

3.50 in. x 4.49 in. (88.9 mm x 114.0 mm)

Performance

Horsepower Approx 88Ci:

Approximately 65-70 HP (depending on specific tuning and exhaust).

Torque Approx 88Ci:

Approximately 70-75 ft-lbs @ 3200 RPM (depending on specific tuning and exhaust).

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (R+M)/2 recommended.

Lubrication

Oil Type:

Harley-Davidson Syn3 Full Synthetic SAE 20W50 or equivalent motorcycle-specific synthetic oil meeting Harley-Davidson specifications.

Oil Capacity:

Approximately 3.0 US quarts (2.8 liters) with filter change.

🔧 Transmission

Standard

Type:

5-speed constant mesh, left-side cruise control enabled.

Optional

Optional Transmissions:

N/A for 2006 model year Dynas; 5-speed was standard.

Features

Clutch Type:

Wet, multi-plate, with diaphragm spring.

Final Drive:

Carbon fiber reinforced belt, 14mm pitch, 1.5 in. (38 mm) width.

Fluid Specifications

Transmission Oil Type:

Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant or equivalent.

Fluid Capacities

Transmission Oil Capacity:

Approximately 20-24 US fluid ounces (0.6-0.7 liters).

📐 Dimensions

Exterior

Length Approx:

Approx. 91.3 inches (2319 mm)

Width Approx:

Approx. 35.0 inches (889 mm)

Height Approx:

Approx. 47.8 inches (1214 mm)

Weights

Dry Weight Approx:

Approx. 620-640 lbs (281-290 kg) depending on model variant.

Gross Vehicle Weight Rating Gvwr:

Typically around 1030 lbs (467 kg).

Payload Capacity Approx:

Approx. 400 lbs (181 kg).

Wheelbase:

Approx. 63.2 inches (1605 mm)

Ground Clearance:

Approx. 4.7 inches (119 mm)

Cargo

Cargo Volume:

N/A (motorcycle)

🛡️ Safety Features

Ratings

Safety Ratings Motorcycle:

N/A (Motorcycles are not subject to standardized automotive crash testing like cars).

Active Features

Braking System:

Dual-piston front caliper, single-piston rear caliper. Optional ABS available on some models.

Lighting:

Halogen headlight, LED taillight and stoplight, incandescent turn signals.

Passive Features

Frame Construction:

Steel, double-cradle, backbone frame with the engine as a stressed member.

Seatbelt:

Airbags:

💡 Technology Features

Infotainment

Audio System:

Optional factory or aftermarket audio systems available, typically AM/FM radio with CD player or accessory input.

Display:

Analog speedometer and tachometer, with indicator lights for fuel, oil pressure, and engine diagnostics.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature on select 2006 Dyna models.

Cruise Control:

Mechanical cruise control (often referred to as 'cruise control enabled' by the left hand control) was standard on most models.

Connectivity

Connectivity Features:

Limited to factory or aftermarket communication systems (e.g., intercom, CB radio) for rider and passenger, no integrated smartphone connectivity.

🔧 Maintenance

Service Intervals

First Service:

Initial 1,000 mile (1,600 km) service including engine oil and filter change, check primary chain tension, inspection of all fasteners, brake system check, and clutch adjustment.

Subsequent Services:

Generally every 5,000 miles (8,000 km) or 6 months, whichever comes first, for oil changes, filter replacements, and inspections. More detailed checks are scheduled at higher mileage intervals.

Fluid Specifications

Brake Fluid Type:

DOT 4 (preferred) or DOT 5.1, depending on ABS presence and Harley-Davidson recommendations.

Primary Chaincase Fluid Type:

Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant or equivalent.

Fork Oil Type:

Specific Harley-Davidson fork oil (e.g., Type E or Type B) or equivalent weight motorcycle fork oil as per manual.

Fluid Capacities

Fuel Tank Capacity:

Approximately 4.8 US gallons (18.2 liters) for most Dyna models.

Known Issues

Common Wear Items:

Primary chain tensioner (especially early hydraulic tensioners), wheel bearings, brake pads, clutch plates, and fork seals can be wear items.

Electrical Concerns:

While generally robust, occasional issues with starter solenoids, voltage regulators, or battery connections can occur.

Engine Performance:

Some owners report minor oil leaks from the crankcase breather or rocker box gaskets over time.

📚 Vehicle History

Brand Heritage

Founding Year:

Iconic Models:

Panhead, Shovelhead, Sportster, Electra Glide, Softail, Dyna.

Model Evolution

Dyna Introduction:

The Dyna line was introduced in 1991, replacing the FXR models, and featured a new frame and rubber-mounted engine.

2006 Updates:

For 2006, key updates included the introduction of the 6-speed Cruise Drive transmission on Big Twin models (though some Dynas retained the 5-speed), and the standardisation of Electronic Fuel Injection.

Dyna Discontinuation:

The Dyna line was phased out after the 2017 model year, with its legacy continuing in the redesigned Softail models.

Production

Manufacturing Location:

Harley-Davidson motorcycles are primarily manufactured in the United States (e.g., York, Pennsylvania; Milwaukee, Wisconsin).

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

Harley-Davidson's Dyna line has consistently been recognized for its authentic styling and riding experience within the cruiser segment.

Ratings

Consumer Satisfaction:

Generally high consumer satisfaction for build quality and rideability, with ownership experience often being a primary driver.

Certifications

Emission Standards:

Meets US EPA and California ARB emission standards for the model year.