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Harley Davidson Dyna Models 2009-2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Model Years Covered: 2009, 2010, 2011, 2012 Codes Product Name: Harley Davidson Dyna Models 2009-2012 Service Repair Workshop Manual 👋 Introduction Market...
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Type: Motorcycle
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Sku: 473368
Harley Davidson Dyna Models 2009-2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna
Model Years Covered:
2009, 2010, 2011, 2012
Codes
Product Name:
Harley Davidson Dyna Models 2009-2012 Service Repair Workshop Manual
👋 Introduction
Market Position
Segment:
Harley-Davidson Dyna models represent a core segment of cruiser motorcycles, known for their V-twin power, classic styling, and ride customization potential.
Competitive Analysis
Comparable Bikes:
Competed with other American V-twin cruisers and custom-style motorcycles from manufacturers like Indian Motorcycle and select models from Japanese brands offering similar styling and V-twin configurations.
Key Features
Dyna Philosophy:
Emphasis on a visceral riding experience, the rumble of the V-twin, and a platform readily adapted for custom builds and long-distance touring.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and workshop procedures for Harley-Davidson Dyna models 2009-2012.
Page Count
Estimated Page Count:
High (estimated 800+ pages for a complete factory manual)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Twin Cam 96, Twin Cam 103 (if applicable for the year/model), fuel injection (EFI), ignition, lubrication, cooling (air-cooled), exhaust.
Drivetrain Systems:
Clutch, primary drive, transmission (5-speed Cruise Drive), final drive (belt drive), rear differential (if applicable).
Chassis Systems:
Frame, suspension (front fork, rear shock absorbers), steering, wheels, brakes (hydraulic front and rear disc), braking system components.
Electrical Systems:
Battery, charging system (stator, regulator/rectifier), ignition system, starting system, lighting (headlights, taillights, turn signals), instrumentation, switches, wiring diagrams, ECM (Electronic Control Module).
Body And Trim:
Fuel tank, fenders, seat, handlebars, controls, fairings (if applicable), saddlebags (if applicable), body panel removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid flush, lubrication points, drive belt tensioning and inspection.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (for EFI models), electrical system diagnostics.
Repair And Rebuild:
Engine disassembly and reassembly, transmission overhaul, brake caliper servicing, suspension component replacement, electrical component testing and replacement.
Adjustment And Calibration:
Throttle cable adjustment, clutch cable adjustment, idle speed adjustment, suspension preload adjustment, brake lever reach adjustment.
Technical Depth
Depth:
Full workshop level detail, including torque specifications, clearances, diagnostic procedures, and component tolerances for complete rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, printable pages.
Print Quality
Printability:
Designed for easy printing of individual sections or the entire manual.
Binding Type
Digital Binding:
N/A (Digital PDF Download)
Paper Type
Digital Medium:
N/A (Digital PDF Download)
Licensing
Usage Rights:
Unlimited access, no expiry dates, no extra fees for download.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin (primarily 2009-2012 models, some variations may exist for specific sub-models).
Displacement:
96 cubic inches (approx. 1584cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
9.2:1
Performance
Torque Output:
Approx. 92.6 ft-lbs @ 3500 RPM (for Twin Cam 96)
Horsepower Output:
Approx. 70-75 HP (at crank, varies by model and tune)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2 recommended.
Ignition
Ignition System:
High-performance electronic ignition with single spark per cylinder.
Lubrication
Oil Capacity:
Approx. 4.0 US quarts (3.8 L) with filter change.
Oil Type:
Harley-Davidson Genuine Motor Oil SAE 20W50 or equivalent API SG certified motorcycle oil.
Cooling
Cooling Method:
Air-cooled.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive (some 2009 models may have 5-speed, but 6-speed became standard).
Gear Ratios:
Refer to manual for specific gear ratios for each speed (e.g., 1st: 9.012, 2nd: 6.723, 3rd: 4.719, 4th: 3.819, 5th: 3.194, 6th: 2.790).
Features
Primary Drive:
Duplex chain, 34/46 ratio.
Final Drive:
Belt drive, 32/66 ratio.
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant or equivalent SAE 85W-140 API GL-5.
Primary Chaincase Fluid Capacity:
Approx. 3.0 US quarts (2.8 L).
📐 Dimensions
Exterior
Wheelbase:
Approx. 64.2 inches (1630 mm) - varies slightly by Dyna model (e.g., Super Glide, Street Bob, Fat Bob, Switchback).
Overall Length:
Approx. 90.5 inches (2299 mm).
Ground Clearance:
Approx. 4.7 inches (119 mm).
Weights
Dry Weight:
Approx. 630 lbs (286 kg) - varies by model.
Gvwr:
Approx. 1040 lbs (472 kg).
Fuel Capacity:
Approx. 5.0 US gallons (18.9 L).
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycles typically do not undergo standardized crash testing like automobiles; safety is primarily assessed through design, braking performance, and rider aids.
Active Features
Braking System:
Dual-piston front caliper with 300mm disc, dual-piston rear caliper with 292mm disc. ABS (Anti-lock Braking System) was an available option on certain models/trims during this period.
Passive Features
Frame Design:
Sturdy steel frame designed for stability and rider confidence.
Lighting:
Halogen headlight for improved nighttime visibility.
💡 Technology Features
Infotainment
Audio System:
Some Dyna models offered optional or integrated audio systems, typically AM/FM radio with CD player or auxiliary input, often with handlebar-mounted controls. Many riders opt for aftermarket audio upgrades.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was available as an option on many models, enhancing safety during braking.
Connectivity
Diagnostic Ports:
Features a diagnostic connector (often a 4-pin interface) for use with Harley-Davidson diagnostic tools (e.g., Digital Technician) for troubleshooting EFI and other electronic systems.
Instrumentation
Dashboard Features:
Typically includes analog speedometer, tachometer (optional on some models), fuel gauge, gear indicator (on 6-speed models), odometer, trip meters, and indicator lights for warning systems.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1600 km) or 6 months, whichever comes first (includes engine oil and filter change, chassis lubrication, and general inspection).
Regular Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first (engine oil and filter).
Transmission Fluid Change:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chaincase Fluid Change:
Every 10,000 miles (16,000 km) or 24 months.
Spark Plug Replacement:
Every 10,000 miles (16,000 km).
Drive Belt Inspection Tensioning:
Every 5,000 miles (8,000 km).
Fluid Specifications
Brake Fluid Type:
DOT 4 hydraulic brake fluid (DOT 5 silicone fluid is NOT compatible).
Fork Oil Type:
Refer to manual for specific fork oil weight and type, typically a light-weight suspension fluid (e.g., Spectro 5W or equivalent).
Known Issues
Common Wear Items:
Clutch cable adjustment, exhaust pipe leaks (crush washers), drive belt wear, front fork seals, and brake pad replacement.
Engine Performance Notes:
Some Twin Cam engines may experience minor oil consumption; proper maintenance is key. Ensure proper cooling via airflow for air-cooled engines.
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company, founded in 1903, is an iconic American motorcycle manufacturer known for its cruiser and touring motorcycles.
Model Evolution
Dyna Lineage:
The Dyna platform was introduced in 1991, evolving from earlier Big Twin models. It was characterized by its traditional styling, rubber-mounted engine for reduced vibration, and a distinct frame geometry.
2009-2012 Updates:
This period saw the widespread adoption of the 6-speed Cruise Drive transmission across the Dyna line, refinements to the Twin Cam engine, and the introduction of electronic fuel injection as standard. Model variations like the Fat Bob, Street Bob, Switchback, and Super Glide Custom were prominent.
Production
Production Status:
The Harley-Davidson Dyna line was discontinued after the 2017 model year, with its successor models largely integrated into the Softail lineup.
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific annual awards for Dyna models from this era are not widely publicized, the Twin Cam platform and Dyna chassis are recognized for their enduring popularity and customization potential within the cruiser market.
Ratings
Customer Satisfaction:
Harley-Davidson consistently ranks high in customer satisfaction for its brand loyalty and overall ownership experience, with the Dyna platform being a significant contributor to this reputation.
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