Motorcycle Segment:
Cruiser motorcycle, known for its minimalist styling and raw performance.
Target Audience:
Riders seeking a stripped-down, customizable, and performance-oriented V-twin cruiser.
Direct Competitors:
Other Harley-Davidson Dyna models, Indian Chief Dark Horse, certain Victory models, and custom bobber-style motorcycles from various manufacturers.
Engine Configuration:
Air-cooled, Twin Cam 96 V-twin engine.
Styling:
Chopped front fender, drag handlebars, solo seat, and blacked-out components.
Suspension Type:
Telescopic front forks and dual rear shock absorbers.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly for the Twin Cam 96 engine.
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel lines, and tank service.
Ignition System:
Spark plugs, ignition coils, ECU, sensor diagnostics, and troubleshooting.
Transmission:
6-speed Cruise Drive transmission service, clutch operation, gear inspection, and fluid changes.
Primary Drive:
Primary chain, compensator, clutch hub, and all related components servicing.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system, lighting, and accessory circuits.
Brake System:
Front and rear brake calipers, master cylinders, brake lines, pads, rotors, and ABS (if equipped) bleeding and service.
Suspension System:
Front fork (telescopic) disassembly, seal replacement, oil changes, and rear shock absorber service.
Wheel And Tire Service:
Wheel bearing inspection and replacement, tire mounting and balancing, and spoke wheel maintenance.
Frame And Bodywork:
Frame inspection, body panel removal and installation, fenders, fuel tank, and seat servicing.
Exhaust System:
Exhaust pipe and muffler removal, installation, and gasket replacement.
Routine Maintenance:
Oil changes, filter replacement, spark plug replacement, chain adjustment (if applicable), and general inspection procedures.
Troubleshooting Guides:
Diagnostic procedures for common electrical, fuel system, and engine performance issues.
Component Disassembly Reassembly:
Step-by-step instructions for removing, repairing, and reinstalling major motorcycle components.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Wiring Diagrams:
Detailed and color-coded electrical schematics for easy troubleshooting.
Diagnostic Capabilities:
Advanced diagnostic procedures, including potential use with Harley-Davidson diagnostic tools (though tools themselves are not covered).
Rebuild Procedures:
Comprehensive instructions for full engine and transmission rebuilds, including measurement specifications.
Special Tool Requirements:
Identification of required special tools for specific repair procedures.
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval.
Printability:
Designed for printing individual sections or the entire manual.
Resolution:
High-resolution, ensuring clarity of diagrams and text.
Binding:
N/A (Downloadable Format)
Paper:
N/A (Downloadable Format)
Engine Type:
Air-cooled, Twin Cam 96
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Horsepower:
Approximately 75-80 HP (Estimate, actual figures vary)
Torque:
Approximately 96 ft-lbs @ 3200 RPM (Estimate, actual figures vary)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended.
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months for oil changes and inspections.
Engine Oil:
Harley-Davidson SYN3 Synthetic Motorcycle Oil (20W50) or equivalent API CG-4 certified oil. Capacity: Approx. 4 quarts (3.8 L) with filter.
Transmission Oil:
Harley-Davidson Manual Transmission Lubricant (75W90) or equivalent API GL-5 certified gear oil. Capacity: Approx. 32 fl oz (946 ml).
Primary Chain Case Oil:
Harley-Davidson Primary Chain Case Oil or equivalent SAE 30 weight motorcycle oil. Capacity: Approx. 1 quart (946 ml).
Brake Fluid:
DOT 4 brake fluid (for non-ABS systems, check specific year for ABS requirements).
Fork Oil:
Typically Harley-Davidson Type E or Formula +, viscosity 5W or 10W depending on model and preference. Capacity: Refer to manual for specific fork leg fill.
Cam Chain Tensioner Wear:
Pre-2011 models experienced wear; later models (including these years) often use updated hydraulic tensioners, but inspection is still advisable.
Charging System Issues:
Occasional stator or regulator/rectifier failures; manual provides diagnostic steps.
Fuel Line Cracking:
Some early models had issues with fuel line degradation; check for leaks and replace as needed.
Manufacturer History:
Harley-Davidson Motor Company, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in performance and customization.
Dyna Family Introduction:
The Dyna platform was introduced in 1991, evolving into a popular series known for its robust chassis and V-twin engines.
Street Bob Introduction:
The Street Bob model emerged as a minimalist interpretation of the cruiser, focusing on essential performance and customization potential.
Manufacturing Location:
Typically assembled in the United States.