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Harley Davidson FLD Switchback 2015 Factory Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLD Switchback Year: 2015 Codes Chassis Code: Not explicitly stated, typically VIN-based for Harley-Davidson 👋 Introduction Market Position Positioning: A versatile touring cruiser...
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Type: Motorcycle
Vendor:
Sku: 64473
Harley Davidson FLD Switchback 2015 Factory Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLD Switchback
Year:
2015
Codes
Chassis Code:
Not explicitly stated, typically VIN-based for Harley-Davidson
👋 Introduction
Market Position
Positioning:
A versatile touring cruiser designed for riders seeking comfort, style, and practicality, offering detachable saddlebags and a comfortable riding posture.
Competitive Analysis
Competitors:
Competes with other large-displacement cruisers and touring motorcycles from brands like Indian, Victory, and other Harley-Davidson models.
Key Features
Features:
Detachable fairing and saddlebags, Twin Cam 103B engine, 6-speed transmission, comfortable ergonomics, classic Harley-Davidson styling.
📋 Manual Details
Coverage Areas
Covered Systems:
Engine, Fuel System, Ignition System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Lighting, Instrumentation, Bodywork, Emissions Control, Troubleshooting, Maintenance, Specifications
Page Count
Pages:
Hundreds (as stated in product description)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 103B, detailed overhaul, component testing, diagnostics
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI), fuel pump, injectors, sensors, diagnostics
Ignition System:
Coil-on-plug ignition, crank position sensor, spark plugs, troubleshooting
Transmission:
6-speed Cruise Drive transmission, clutch, primary drive, secondary drive, lubrication, disassembly, assembly
Drivetrain:
Final drive belt, pulley inspection, adjustment, replacement
Chassis:
Frame inspection, steering head bearing, swingarm, rear suspension linkage
Suspension:
Front telescopic fork (49mm), rear emulsion shock absorbers, fluid types, service, fork seal replacement
Brakes:
Front and rear hydraulic disc brakes, calipers, master cylinders, brake fluid specifications, bleeding procedures, pad replacement
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting circuits, accessory circuits
Instrumentation:
Speedometer, tachometer, indicator lights, diagnostic trouble codes (DTCs)
Bodywork:
Fairing, saddlebags, fenders, seat removal and installation, cosmetic component care
Emissions Control:
Exhaust system, catalytic converter, evaporative emission system (if applicable)
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, battery checks
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common fault identification
Repair:
Complete disassembly and reassembly procedures for all major components
Installation:
Component installation guides, torque specifications for all fasteners
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced engine and electrical diagnostics and overhaul
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Printable in entirety, high-resolution graphics and text
Binding Type
Binding Type:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103B V-Twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.0:1
Performance
Horsepower:
Approx. 77 HP @ 5010 RPM (Engine rated, actual wheel horsepower will vary)
Torque:
Approx. 101 ft-lbs @ 3250 RPM (Engine rated, actual wheel torque will vary)
Fuel System
Injection:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, 91 octane or higher recommended
Cooling System
Type:
Air-cooled
🔧 Transmission
Standard
Type:
6-speed Cruise Drive
Optional
Optional Types:
N/A
Features
Primary Drive:
Patented diaphragm spring clutch, 34/46 ratio
Final Drive:
Carbon-belt final drive, 32/66 ratio
Fluid Capacity
Transmission Oil Capacity:
Refer to manual for specific fluid type and capacity (typically primary chain case oil)
📐 Dimensions
Exterior
Length:
91.9 in. (2334 mm)
Seat Height Laden:
26.1 in. (663 mm)
Ground Clearance:
5.1 in. (130 mm)
Rake:
29.1 degrees
Trail:
6.5 in. (165 mm)
Weights
Dry Weight:
663 lbs. (300.7 kg)
Weight In Running Order:
695 lbs. (315.2 kg)
Gross Vehicle Weight Rating:
Not specified, but typical for this class
Cargo
Saddlebag Capacity:
Approx. 1.7 cu. ft. total
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is not rated by government agencies in the same way as passenger cars.)
Active Features
Braking System:
Linked, 4-piston front caliper, 2-piston rear caliper, ABS optional
Lighting:
Halogen headlamp, LED tail light, amber incandescent front turn signals
Passive Features
Frame Construction:
Steel, rigid powertrain, mild steel tubing
Ergonomics:
Forward-mounted controls, swept-back handlebar, rider-focused seating position
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM/WB radio with CD player and handlebar-mounted controls, premium Boom! Audio system available on some trims or as an accessory.
Connectivity:
Auxiliary input for external music devices.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature, not standard on all models.
Diagnostics
Diagnostic Tool Interface:
Requires Harley-Davidson diagnostic tools (e.g., Digital Technician) for advanced diagnostics and system programming, covered extensively in the manual.
🔧 Maintenance
Service Intervals
First Service:
1000 miles or 1 month, whichever comes first (oil change, primary chain adjustment, inspection)
Subsequent Service:
Every 5000 miles or 6 months (oil change, inspection), with more comprehensive services at higher intervals.
Fluid Specifications
Engine Oil:
Refer to manual for specific Harley-Davidson branded or approved synthetic motorcycle oil (e.g., SYN3) with appropriate viscosity grade (e.g., 20W-50).
Primary Chain Case Oil:
Harley-Davidson Genuine Formula+ or approved equivalent.
Transmission Oil:
Refer to manual for specific Harley-Davidson branded or approved transmission lubricant (e.g., SYN3).
Brake Fluid:
DOT 4, Harley-Davidson High Performance Brake Fluid.
Fork Oil:
Refer to manual for specific weight and type (e.g., Harley-Davidson Factory 10W fork oil).
Known Issues
Common Issues:
While generally reliable, potential issues can include clutch lever adjustment needs, minor electrical connector issues, and typical V-twin oil leaks if not properly maintained. Fairing and saddlebag mounting hardware can require periodic checks.
Maintenance Focus:
Regular oil changes (engine, primary, transmission), belt tension checks, brake system maintenance, and suspension service are critical for longevity.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson has a long-standing legacy in motorcycle manufacturing, dating back to 1903, known for its V-twin engines and cruiser/touring segment dominance.
Model Evolution
Switchback Concept:
The Switchback model was introduced to offer a customizable riding experience, allowing riders to switch between a stripped-down cruiser and a more touring-oriented setup by easily removing the fairing and saddlebags.
Production
Production Years:
2012-2016
Manufacturing Location:
USA (Milwaukee, Wisconsin and York, Pennsylvania)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the FLD Switchback model may not be widely publicized, Harley-Davidson motorcycles consistently receive recognition for design, engineering, and rider experience within the cruiser and touring segments.
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