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Harley Davidson FLD Switchback 2015 Workshop Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Harley-Davidson Model: FLD Switchback Year: 2015 Codes Chassis Code: FLD ๐Ÿ‘‹ Introduction Market Position Segment: Cruiser Style: Convertible Cruiser/Touring Competitive Analysis Competitors: Similar models from...
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Type: Motorcycle
Vendor:
Sku: 437718
Harley Davidson FLD Switchback 2015 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLD Switchback
Year:
2015
Codes
Chassis Code:
FLD
๐Ÿ‘‹ Introduction
Market Position
Segment:
Cruiser
Style:
Convertible Cruiser/Touring
Competitive Analysis
Competitors:
Similar models from Indian Motorcycles, Victory Motorcycles, and other Harley-Davidson touring models with detachable components.
Key Features
Unique Selling Proposition:
Detachable fairing and saddlebags allow for easy conversion between a classic cruiser and a touring machine.
Platform:
Built on Harley-Davidson's robust touring platform.
๐Ÿ“‹ Manual Details
Coverage Areas
Engine Mechanics:
Full coverage of engine disassembly, assembly, inspection, and repair.
Transmission And Drivetrain:
Detailed procedures for gearbox, clutch, primary drive, and final drive maintenance and repair.
Electrical System:
Comprehensive diagrams, troubleshooting guides for ignition, lighting, charging, and accessory systems.
Chassis And Suspension:
Information on frame, forks, rear suspension, wheels, and steering system.
Braking System:
Service procedures for front and rear brakes, including hydraulic components and ABS.
Fuel System:
Details on fuel injection, fuel pump, injectors, and fuel tank servicing.
Bodywork And Trim:
Guidance on fairings, saddlebags, fenders, and other cosmetic components.
Troubleshooting:
Extensive diagnostic procedures and fault code explanations.
Page Count
Total Pages:
627
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Management:
Covers EFI system diagnostics, sensor testing, and ECU calibration.
Cooling System:
Details on coolant types, capacities, and bleeding procedures (if applicable for oil-cooled models).
Exhaust System:
Information on exhaust pipes, mufflers, and emissions control components.
Charging System:
Covers stator, regulator/rectifier, and battery testing and replacement.
Ignition System:
Details on spark plugs, ignition coils, and ignition module diagnostics.
Lighting System:
Wiring diagrams and troubleshooting for headlights, taillights, and turn signals.
Instrumentation:
Covers speedometer, tachometer, and indicator lights.
Safety Systems:
ABS system components, bleeding procedures, and diagnostic information.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air cleaner service, spark plug replacement, chain adjustment (if applicable).
Engine Overhaul:
Piston, ring, valve, and cylinder head service.
Transmission Repair:
Gear inspection, bearing replacement, and seal servicing.
Suspension Service:
Fork seal replacement, shock absorber servicing, and lubrication.
Brake System Maintenance:
Brake fluid flush and bleed, pad and rotor replacement.
Electrical Troubleshooting:
Diagnosis of common electrical faults using wiring diagrams and test procedures.
Fuel System Cleaning:
Injector cleaning and fuel rail inspection.
Wheel And Tire Service:
Tire mounting/dismounting, wheel balancing, and spoke tensioning (if applicable).
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds, and advanced electrical diagnostics.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically, depending on PDF creation)
Print Quality
Quality:
High-resolution, suitable for printing detailed diagrams and text.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled Twin Cam 103โ„ข
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Performance
Torque:
Approx. 101 ft-lbs @ 3,250 RPM (as per Harley-Davidson specifications, can vary slightly).
Horsepower:
Not officially published by Harley-Davidson, but estimated around 75-85 HP.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed Cruise Driveยฎ
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.874, 5th: 3.316, 6th: 2.790
๐Ÿ“ Dimensions
Exterior
Length:
92.5 in. (2350 mm)
Seat Height:
26.1 in. (663 mm) (Unladen)
Ground Clearance:
4.8 in. (122 mm)
Weights
Dry Weight:
663 lbs (301 kg)
Gvwr:
1175 lbs (533 kg)
Fuel Capacity:
5.0 gal (18.9 L)
Cargo
Saddlebag Capacity:
Approx. 1.5 cu ft per bag (when attached).
๐Ÿ›ก๏ธ Safety Features
Ratings
ABS:
Standard Anti-lock Braking System (ABS)
Active Features
Braking System:
Dual 300mm front discs with 4-piston calipers, Single 300mm rear disc with 4-piston caliper.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Optional Boom!โ„ข Audio system with AM/FM, CD/MP3 player, and CB/Intercom functionality available on some models or as an accessory.
Display:
Analog speedometer with integrated digital odometer, clock, and gear indicator. Warning lights for various systems.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) enhancing braking control.
Connectivity
Cruise Control:
Standard Electronic Cruise Control on the FLD Switchback.
๐Ÿ”ง Maintenance
Service Intervals
Initial Service:
1000 miles (1600 km) or 12 months, whichever comes first.
Subsequent Service:
Every 5000 miles (8000 km) or 12 months for engine oil and filter changes. Other checks at specified intervals.
Fluid Specifications
Engine Oil Type:
Harley-Davidson Screamin' Eagle SYN3ยฎ Synthetic Motorcycle Lubricant (or equivalent JASO FD certified 20W-50).
Engine Oil Capacity:
4.0 US qt (3.8 L) with filter change.
Primary Chain Case Oil Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent ATF Dexron III).
Primary Chain Case Oil Capacity:
2.7 US qt (2.6 L).
Transmission Oil Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent GL-4 gear lubricant).
Transmission Oil Capacity:
1.0 US qt (0.95 L).
Brake Fluid Type:
DOT 4 (for models with ABS) / DOT 5.1 (for clutch master cylinder, check manual for exact spec).
Known Issues
Common Complaints:
Some owners report occasional issues with clutch lever feel, charging system output under heavy load, and minor electrical gremlins. Refer to the manual for specific troubleshooting.
๐Ÿ“š Vehicle History
Brand Heritage
Legacy:
Harley-Davidson has a long history of producing V-twin motorcycles known for their sound, torque, and customization potential.
Model Evolution
Introduction Year:
The FLD Switchback was introduced for the 2012 model year, based on the Dyna platform, and discontinued after the 2016 model year.
Production
Manufacturing Location:
USA
๐Ÿ† Awards & Recognition
Recognitions
Motorcycle Reviews:
While not typically winning specific 'awards', the FLD Switchback was praised by automotive journalists for its versatility and the convenience of its convertible design.
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